YUSUF USMAN SULEIMAN
Process Engineer
Lokoja
Summary
Accomplished Process Engineer with more than 7 years of experience in Oil and Gas industry enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work. Managed capital projects worth $20b from inception through completion, ensuring timely delivery within budget constraints. Led continuous improvement initiatives to drive operational excellence and cost savings.
Participated in audits performed by internal and external parties, addressing any findings promptly to maintain compliance with quality standards. Provided technical support for plant operations, troubleshooting issues and ensuring efficient production. Conducted evaluations of equipment and machinery to verify optimal performance and efficiency.
Skilled in Operations, Process safety, Process improvement, process design, process simulation, Excel, Pre-commissioning, Commissioning, Project management, Troubleshooting, process engineering, Production facilities, Pumps, Turbines, and Compressors.
Master of Engineering degree in Chemical Engineering from Federal University of Technology Minna, Nigeria. Registered and certified Engineer by the Council for the Regulation of Engineering in Nigeria (COREN) and Nigerian Society of Engineers (NSE).
Overview
5
5
years of professional experience
15
15
years of post-secondary education
15
15
Certifications
Work History
Principal Process Engineer
Dangote Petroleum Refinery & Petrochemicals
1 2022 - Current
- Collaborated with cross-functional teams to implement process improvements and enhance product quality.
- Participated in project reviews to enable ongoing status tracking and reporting.
- Reduced production downtime through proactive equipment maintenance and upgrades.
- Optimized process efficiency by identifying bottlenecks and implementing corrective actions.
- Conducted root cause analysis on process failures, implementing long-term corrective measures.
- Enhanced safety protocols by conducting hazard assessments and implementing appropriate mitigation strategies.
- Provided technical support for plant operations, troubleshooting issues and ensuring efficient production.
- Streamlined manufacturing processes for increased productivity and waste reduction.
- Managed capital projects from inception through completion, ensuring timely delivery within budget constraints.
- Evaluated new technologies for potential implementation in existing processes, increasing efficiency and reducing environmental impact.
- Led continuous improvement initiatives to drive operational excellence and cost savings.
- Participated in audits performed by internal and external parties, addressing any findings promptly to maintain compliance with quality standards.
- Developed standard operating procedures for consistent production performance across multiple shifts.
- Analyzed data trends to proactively address potential issues before they impacted overall production levels or product quality.
- Mentored junior engineers in best practices, fostering a culture of collaboration and ongoing learning within the team.
- Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Developed and implemented procedures to verify compliance with engineering standards.
- Collaborated with other departments to facilitate successful project completion.
- Created process simulations to test operational outcomes without causing service disruptions.
- Analyzed critical line data to make recommendations for improvement.
- Provided technical assistance to production team when issues arose.
- Reviewed processes, identifying areas requiring improvement.
Process Engineer
Dangote Petroleum Refinery & Petrochemicals
04.2020 - 12.2021
- Developed conceptual scope analyses of project objectives.
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
- Collaborated with cross-functional teams to develop and implement process changes.
- Monitored and optimized production processes to increase throughput and improve quality.
- Conducted evaluations of equipment and machinery to verify optimal performance and efficiency.
- Developed and implemented process improvements to reduce costs and increase efficiency in industrial production.
- Collaborated with technologists to address operating issues and support rapid recovery.
- Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
- Interfaced with area teams to verify application of technical details.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
- Mentored junior engineers in best practices for process design, optimization, and troubleshooting techniques.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
Operations Trainee
Bharat Petroleum Corporation Limited
10.2019 - 03.2020
- Hands-on experience on general operations and maintenance of rotating equipment such as turbine, pumps, compressors, and blowers
- Trained on process operations (Field/Panel Training) and process safety in fluid catalytic cracking (FCC)
- Trained on Process control, simulation, and optimization
- Trained on Plant start-up and shutdown procedures.
- Participated in ongoing training programs to stay current on industry trends and best practices, ensuring optimal job performance.
- Streamlined communication within the team through regular meetings and updates, promoting a cohesive work environment.
- Assisted with the development of standard operating procedures, leading to consistent results across the team.
- Developed strong working relationships with colleagues, fostering a positive work environment that promoted collaboration and teamwork.
- Conducted regular reviews of operations and identified areas for improvement.
- Educated staff on organizational mission and goals to help employees achieve success.
Engineer Trainee
Engineers India Limited
08.2019 - 10.2019
- Trained on the design, overview of refinery process operations, and different disciplines functions such as Civil, Piping, Electrical, Instrumentation, and Projects
- Trained on the interpretation of major documents such as PFD, P&IDs, equipment layout, and plot plan
- Sizing of Equipment such as pump, vessels, Heat exchangers and pressure safety valves
- Reviewed column internals, common problems in column operations
- Reviewed the operated requirements of heat exchangers, pumps, compressors, and fire heaters.
- Utilized Aspen plus to complete renderings of full project designs and individual components.
- Studied corrections from senior engineers to learn and grow professionally.
- Checked calculations and reviewed drawings before submission.
- Developed a solid foundation in various engineering disciplines through hands-on training and guidance from experienced mentors.
- Put together specification documents covering implementation of design plans.
- Collaborated with engineering team to determine project specifications.
- Consulted with other disciplines and clients to resolve issues effectively.
- Participated in prototype testing, identifying areas for improvement and providing valuable feedback to refine designs.
- Adhered to timelines to meet quality assurance targets.
- Created detailed reports on engineering activities and findings.
- Documented and developed engineering procedures and processes.
Education
Master of Engineering (MEng) - Chemical Engineering
Federal University of Technology Minna
Minna, Niger State, Nigeria 01.2016 - 04.2019
Bachelor of Engineering (BEng) - Chemical Engineering
Federal University of Technology Minna
Minna, Niger State, Nigeria 01.2008 - 04.2014
Senior School Certificate - Secondary School Certificate
Bishop Delisle College
Lokoja, Kogi State, Nigeria 01.2001 - 04.2006
Skills
Process Engineering
Certification
Professional certificate in Advanced Production Technician- High-Tech IT & Engineering HTiT/APT/20240602/008
Timeline
Professional certificate in Advanced Production Technician- High-Tech IT & Engineering HTiT/APT/20240602/008
06-2024
Professional Certificate in Natural Gas Prospecting, Production, and Utility-Integrated Elvee Services Limited
05-2024
Environmental Issues and Pollution Controls - Honeywell UOP Training
07-2023
Storage Tanks - Honeywell UOP Training
07-2023
Process Safety - Honeywell UOP Training
07-2023
Refining Process Fundamentals - Honeywell UOP Training
07-2023
Oil and Gas Reservoirs - Honeywell UOP Training
07-2023
Professional Certified Managers Course - Chartered Institute of Business Managers and Administrators USA, ISEN/CIBMA/22/0330
09-2022
Professional Certificate in Operations Management - American Institute of Oil and Gas Technology USA, AIOGT102/745/COM/70002
09-2022
Professional Certificate in Oil and Gas Safety Management - American Institute of Oil and Gas Technology USA, AIOGT102/745/PCOGSM/102357
09-2022
Corporate Member - The Nigerian Society of Engineers Headquarters, 60059
09-2022
Professional Certificate in Sustainable Supply Chain Management - American Institute of Oil and Gas Technology USA, AIOGT102/745/16002
08-2022
Professional Certificate in Hazard Analysis and Control - American Institute of Oil and Gas Technology USA, AIOGT102/745/HAC/9000015
08-2022
COREN - The Council for the Regulation of Engineering in Nigeria, R62,129
06-2021
Process Engineer
Dangote Petroleum Refinery & Petrochemicals
04.2020 - 12.2021
Panel/Field Engineer in Fluid Catalytic Cracking - Bharat Petroleum Corporation Limited
03-2020
Operations Trainee
Bharat Petroleum Corporation Limited
10.2019 - 03.2020
Engineer Trainee
Engineers India Limited
08.2019 - 10.2019
Master of Engineering (MEng) - Chemical Engineering
Federal University of Technology Minna
01.2016 - 04.2019
Bachelor of Engineering (BEng) - Chemical Engineering
Federal University of Technology Minna
01.2008 - 04.2014
Senior School Certificate - Secondary School Certificate
Bishop Delisle College
01.2001 - 04.2006
Principal Process Engineer
Dangote Petroleum Refinery & Petrochemicals
1 2022 - Current
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