SAPAN KUMAR DEBNATH
Senior manager
Lagos,lagos
Summary
Online Digital Resume Professional Summary Energetic Senior Production Manager offering wealth of experience in Manufacturing standards and integrating production systems. Hardworking, educated, and willing to go the extra mile to meet goals and exceed standards. Over 17 years in Air Conditioning, Washing Machine, Microwave ovens, water heater, refrigerator, chest freezer, European gas cooker product manufacturing experienced. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem- solving skills. Accomplishments Reduction of Parts OS&D percentage and PPM through Six Sigma methodology. Achieved cost savings in Condenser & Eva Coil assembly through TDR & FRP projects. Reducing Downtime by 90% from TPM activities. Achieved LOB-84 % by the using of Line Balancing method. Achieved production activity easier & achievable by applying different tools like 6Tools, Kaizen, Poke yoke. Achieved FFR % under target in continuous year. Stablished & minimized field complaints through systematic team approach. Streamlined after sales service through parts management system. Supplier models development till market flow support system establishment. Experienced in After sales & service establishment by providing & organizing training for field service personnel. Experienced in New Line Setup projects from ground to line running. (Aircon & Heat exchanger Line & Machinery setup) Experienced in multiple product establishment in same line by small modification / Rearrangement of equipment. Expertise in Development Aircon Manufacturing personnel like Brazing, Copper welder, Induction welder, Repairing services & etc. Expertise in New Model development and establishment at OEM facilities. Brown field setup experienced. QMS system establishment and smooth Running.
Overview
19
19
years of professional experience
1
1
Operation manager
Work History
Senior Production & Quality Manager
SACRAL INDUSTRIES LTD
LAGOS
10.2018 - Current
- Monitored and supported the progress of plant production orders by, managing shop capacity and loading functions at several facilities
- Investigated and implemented ideas for quality improvement, increased productivity, and cost reduction
- Coordinated activities required to bring products to market, aligned teams, and bridging gaps between different functions
- Resolved issues quickly to maintain productivity goals
- Managed continuous improvement initiatives to drive gains in quality, flow, and output
- Reviewed work for quality and compliance with company standards and design specifications
- Standardized production procedures, job roles, and quality assurance guidelines
- Addressed personnel issues and scheduling conflicts promptly
- Assessed manufacturing processes and recommended improvements to increase productivity
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals
- Directed key personnel in correct production techniques to achieve the required quality
- Sourced materials to keep up with production goals and meet customer demands
- Implemented quality improvement changes to minimize product defect rates
- Applied lean practices to balance workflow and eliminate unnecessary steps
- Directed manufacturing process and procedures to achieve the goal of first run capability
- Created and regularly updated department work instructions and reports
- Implemented program changes to identify and quickly resolve root cause issues bottlenecking production levels
- Developed and implemented cost controls and other expense reduction measures
- Completed and submitted monthly and yearly reports to support executive decision-making
- Calculated finances and production costs while managing cash flow
- Revitalized operational structures and procedures to successfully control turnover and waste, enhance output and boost overall quality
- Oversaw bin fulfillment services, manufacturing, and case picking for supply chain orders with rapid turnaround for high-quality and fresh product delivery
- Performing detailed and recorded inspections of final products so the products are up to industry and company standards
- Eliminating products / Process that is not up to standard and finding the reasons for product problems
- Establish and manage compliances for QMS, Certified lead Auditor for
- ISO 9001:2015
- Timely Review and audit of departmental objectives for smooth running of Quality system
- Coordinate and liaise with govt
- Regulations and compliances body for product certifications
- Establish and working towards a good environment, safe and healthy workplace
- Motivate workforce for best practices and maintain discipline environment
- Take report from sales service department and monitoring defects for repeat control, controlling FFR percentage below target
- Ensure spare part availability for production and after sales service
- Managing Rejection & replacement for parts from supplier
- Support & expertise provided for Field Critical issues
- Develop field personnel for service team by organizing and designing the training
- New model or function technology Update timely to sales & service through different trainings
- Timely feedback and visit to dealer or customer for better service of product.
Senior Production Engineer
Haier Appliances India Pvt Ltd
Pune
- Plan and coordinate production engineering processes on daily basis to produce high quality products
- Develop process improvements to effectively utilize equipment and materials to maximize production
- Develop operational strategies to achieve production and financial objectives
- Identify unsafe operations and practices and report the same to the
- Manager immediately
- Establish safety procedures and environmental regulations for employees
- Provide engineering support for production and maintenance activities to ensure maximum production
- Perform engineering analysis to reduce downtime and outages
- Evaluate current production activities and make recommendations for improvements
- Implement cost reduction initiatives while maintaining high quality standards
- Develop operating instructions and equipment specifications for production activities
- Provides training and guidance to team members to accomplish production goals
- Stay current with product specifications, engineering technology and production processes
- Develop best practices to improve production capacity, quality, and reliability
- Investigate problems, analyze root causes, and derive resolutions
- Aid in budget preparation and monitor expenses and profitability.
Production & Quality Engineer
Fouani Nigeria Ltd
Lagos
03.2015 - 03.2017
- Meet daily production targets with all quality aspects, enhance production ability by using different Lean principle, by minimizing losses optimizes productivity
- We are identifying hidden losses and adding value toward organization profit
- House Cost saving projects are done by using 6Sigma Lean principles
- Lead & Done cost-saving projects like TDR & FRP
- Assist & set up a new model in pilot production
- Optimizing line efficiency by using line balancing & time study & by reducing standard product time as well as cycle time by doing innovations
- Work instructions, process flow, one-point lesson making for operator process guidance
- Supported machine operators in the setup and operation of production equipment resulting in efficient runs
- Documented production information via daily system logs and discussed issues with management
- Organized work to meet demanding production goals
- Supported production needs by performing routine tasks using standard procedures and equipment
- Calibrated machines to maintain required productivity levels and adherence to quality standards
- Resolved issues quickly to maintain productivity goals
- Volunteered for additional assignments during peak work periods to, keep tasks on schedule
- Inspected final products to assess compliance with quality standards and established tolerances
- Used equipment properly to avoid workplace hazards or injuries
- Maintained machinery to prevent overloads and avoid malfunctions
- Graded and packaged finished products, transporting items for additional processing, storage, or shipment off-site
- Inspected and adjusted work performed to meet expectations
- Examined incoming materials and compared to documentation for accuracy and quality
- Maintained maximum organization and productivity by properly sorting project components on worktables
- Unloaded incoming products and moved boxes to staging areas, sorted items, and transported them to final storage locations
- Weighed and measured items to prevent waste and meet quality standards
- Assembled products according to changing daily work orders and specific customer needs
- Used hand trucks and forklifts to load, unload and transport items
- Adjusted machines to increase productivity for runs
Production Supervisor
LG Electronics India Pvt Ltd
Pune
- Establish daily٫ weekly and monthly objectives and communicate them to employees
- Manage the workflow by assigning responsibilities and preparing schedules
- Guide and coach employees٫ monitoring their productivity
- Oversee safe use of equipment and schedule regular maintenance
- Perform verification of production output according to specifications
- Prepare reports on performance and progress and present them to senior managers
- Detect issues in efficiency and suggest improvements
- Consult new employees on how to safely use machinery and follow procedures
- Ensure strict adherence to safety guidelines and factory standards.
Education
Bachelor of Engineering Technology - Mechanical Engineering
Dr.
Babasaheb Ambedkar Technological University
Diploma - Mechanical, Mechanical Engineering
CMJ University
Refrigeration & Air Conditioning (LinkedIn - undefined
Academy
08.2011
TUV SUD Certifications Certified Lean Six Sigma Green Belt (CLSSGB) Academy Division of T V S D South Asia Pvt. Ltd Certified Internal Auditor course- ISO-9001:2015 (Fresh Fountain Consultancy Nigeria Ltd - undefined
2015
Certification of CAC Manufacturing course from LG Air conditioning - undefined
02.2015
04
Certifications In Air con heat exchanger manufacturing from Haier global headquarter, Qingdao - undefined
Skills
- Flexible and Adaptable
- Self-Motivated
- Collaboration
- Good listening skills
- Decision Making
- Organization and Time
- Management
- Problem solving
- MS Office
- Data Analysis
- Analytical Thinking
- Project Management
Timeline
Senior Production & Quality Manager
SACRAL INDUSTRIES LTD
10.2018 - Current
Production & Quality Engineer
Fouani Nigeria Ltd
03.2015 - 03.2017
Senior Production Engineer
Haier Appliances India Pvt Ltd
Production Supervisor
LG Electronics India Pvt Ltd
Bachelor of Engineering Technology - Mechanical Engineering
Dr.
Babasaheb Ambedkar Technological University
Diploma - Mechanical, Mechanical Engineering
CMJ University
Refrigeration & Air Conditioning (LinkedIn - undefined
Academy
TUV SUD Certifications Certified Lean Six Sigma Green Belt (CLSSGB) Academy Division of T V S D South Asia Pvt. Ltd Certified Internal Auditor course- ISO-9001:2015 (Fresh Fountain Consultancy Nigeria Ltd - undefined
Certification of CAC Manufacturing course from LG Air conditioning - undefined
Certifications In Air con heat exchanger manufacturing from Haier global headquarter, Qingdao - undefined
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