SAI KRISHNA GUNDUBOINA
TIRUPATHI,INDIA
Summary
Objective and Resume Summary Highly qualified as an Operations and Quality Manager with around 16 years of experience in Production, Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies.
Overview
15
15
years of professional experience
8
8
years of post-secondary education
Work History
Production and QA Head
Ro-Marong Nigeria Limited
Lagos, Nigeria
01.2022 - Current
- Defined manufacturing quality guidelines and criteria to adhere to company standards.
- Enforced health and safety requirements for worker protection, keeping accidents and company liability at minimum.
- Identified opportunities to improve and streamline manufacturing processes to maximise time and revenue.
- Negotiated rates with suppliers and managed relations to maintain adequate levels of quality supplies.
- Strategised electricity and power cut contingency plans to manage commercial risk.
- Maintained current knowledge of environmental regulations to mitigate pipeline projects' impact.
- Developed production plans covering schedules, quality goals and labour requirements.
- Kept up to date with digital transformation of industrial processes to improve manufacturing operations.
- Provided quotations to manufacture specialised goods and products, establishing contracts with customers.
- Oversaw plant operational structures and with optimised logistics and workflows to meet demands.
QA Manager
Astra Microwave Products Limited
Hyderabad, India
08.2021 - 01.2022
- Implemented service action plans to mitigate potential risks.
- Updated individual service audit spreadsheets with review results.
- Monitored individual service returns and updated master quality assurance spreadsheets.
- Contributed to developing guidelines, processes and documentation to meet required standards for recording information.
- Conducted and completed quality assurance checks for new products.
- Maintained up-to-date procedures for complaints and compliance.
- Made follow-ups on allocated action plan to meet completion timescales.
- Prepared and issued service user questionnaires to solicit feedback and suggestions.
- Adhered to compliance and business timetable to meet set deadlines.
- Performed periodic operational checks of data held within database to uphold quality standards.
- Provided administrative support to manage annual review processes for programmes.
- Contributed to drafting, reviewing and finalising Standard Operating Procedures and Work Instructions.
- Analysed data from external sources to identify potential problems with competitors' products and services.
- Handled and oversaw logistics for visits by external review bodies.
- Attended meetings and submitted decisions made to senior management for approval.
- Implemented and maintained complaints and compliance action tracker to improve production standards.
- Uploaded documents to internal and external systems for backup.
- Collated documentation required for external reviews and audits.
- Assessed systems data to meet contractual obligations and identify missing and incomplete information.
- Monitored employee performance while completing tasks for evaluating compliance with company standards.
Assistant Quality Manager
Parksons Packaging Limited
Sricity, India
12.2018 - 08.2021
- Translated senior management directives into actionable front-line policies and implemented changes with staff.
- Oversaw facility maintenance and allocated needed resources to meet standards.
- Maintained smooth-running business operations by delegating priorities to staff abilities.
- Investigated issues affecting group operations, prepared reports and helped correct problems.
- Established clear budgets and cost controls strategies to meet objectives.
- Created digital file classification system for company-wide use.
- Drafted procedural statements and guidelines for company-wide use.
- Created classification systems to manage archives.
- Controlled resources by department or project and tracked use in [Software].
- Streamlined processes to improve and optimise office operations.
- Coordinated hiring, recruitment and training strategies to build successful administrative team.
- Represented organisations at seminars, conferences and business events.
- Handled negotiations with outside vendors and service agencies to meet group needs.
- Designed and implemented training to further develop staff based on business goals.
- Planned revenue generation strategies designed for growth.
- Monitored health and safety measures for guaranteed compliance.
- Analysed and resolved complex resource management issues for optimised scheduling.
- Organised financial and operational data to help with yearly budgeting and planning.
- Developed organisational policies for administrative oversight and internal controls.
- Led and managed administrative staff to maintain smooth daily operations.
Manufacturing Quality Engineer
Foxconn International
Sricity, India
02.2017 - 12.2018
- Verified conformity by performing complete dimensional verifications using engineering software.
- Submitted performance reports, identifying shortfalls and facilitating improvement actions.
- Devised corrective actions and solutions to improve product durability.
- Collaborated with engineering team to communicate and achieve quality standards and outputs.
- Captured and analysed data, addressing adverse variation.
- Verified quality metrics for manufacturing guidelines.
- Investigated customer complaints to address areas of improvement, eliminate non-conformance and increase customer satisfaction.
- Coached staff in required knowledge to maintain company quality standards.
- Created and issued Standard Operating Procedures for team members to follow.
- Inspected site infrastructure and activities to determine full compliance.
- Audited existing operational practices, proactively challenging and implementing improvement to achieve growth.
- Drafted corrective actions for non-conforming products and continued quality improvements.
- Defined corrective actions for non-conforming products and complaints for continued quality improvements.
- Monitored and assessed quality performance to gauge progress.
- Supervised site construction personnel to gauge performance and productivity.
- Collated, analysed and provided information through concise reports, seeking constant improvement opportunities.
- Researched information online and extracted required data for testing.
- Investigated incidents of non-conformance using analyses techniques.
- Inspected and troubleshot product and production discrepancies.
- Measured and monitored quality performance against agreed KPIs, implementing recommendations.
- Investigated customer complaints to address areas of improvement and eliminate non-conformances.
- Developed and implemented tactical solutions to resolve problems, enabling optimised customer satisfaction.
Quality Technician
M/s. DUCAB, DUBAI
Dubai, UAE
05.2015 - 01.2017
- Reporting to Sr
- Manager Quality Test & Inspection:
- Conducting Electrical Testing (Partial Discharge High voltage test to MV, LV and HV Cables rating 1KV to 133KV
- Experienced in Routine, Type and Special test pertaining to Power cables
- Trouble shooting/Root cause analysis of process failure cables
- Reviewing of process new process trails for developing of vendors
- Handling and responsible for Six sigma projects and implementation
- Experienced in PFMEA,DFMEA,PPAP,COPQ
- Involved in Incoming, In process and Final Inspection
- Experienced in Sampling Techniques and Acceptance criteria
- Responsible for Vendor Assessment and rating
- Conduct routine, type, special testing of cables as per QAP and Standards
- Experienced in IEC, BS, BSEN standards for cable manufacturing process
- Coordinate with third party inspectors
- Routine testing of cables with reference to standards and as per QAP and TDS
- Ensure all materials meet or exceed the contract specifications
- To be able to document, monitor, track, and submit laboratory data
- Review all special inspection and material testing perform by third parties
- Document all inspection and testing in QC reports
- Reviewing of quality Plans & ITP
- Preparing and reviewing Testing Instructions/Procedures
- Responsible for New product/raw material development
- Experienced in Cable testing and BS, BS EN and IEC standards
- Preparing monthly rejection trends and communicating to purchase department
- Experience in AQL handling and inspection techniques
- Focusing on customer complaints and coordination with Customer & Marketing team
- Preparing CAPA against to the customer complaints
- Experience in engineering drawing inspection
- Supplier Quality, Thirty party Inspection at Supplier end and vendor assessment
- Preparing of ISO 9001: 2008 documents and awareness on OSHAS 18001 and EMS 14001
- Pre dispatch inspection(PDI)and coordination with dispatch team
- Conducting Process Audit and regular intervals and Process Evaluation
- Implementing 7QC tools, FMEA, in process and monitoring Continual improvements
- Coordination with Production to meet the production plan
- Periodic audit of key processes and random check reports and Involved in BASEC, LPCB & KEMA Audits.
Project Lead QA/QC and Inspection Engineer
M/s. SOLAS MARINE SERVICES CO.L.L
Dubai, UAE
09.2013 - 05.2015
- Crafted project documentation including work order cards, method statements, construction plans and risk assessments.
- Reviewed designs, plans and reports to ensure constant compliance with project specifications.
- Reduced costs by allocating site resources and subcontractors for strict budget controls.
- Supervised and inspected work of [Number]+ contractors across construction sites.
- Assessed costs of labour and materials for each project, ensuring adherence to budgetary requirements.
- Created detailed project schedules, working closely with contractors to manage deadlines.
- Completed construction goals safely on budget and to desired deadline.
- Visited sites to check project progress and eliminate bottlenecks.
- Introduced initiatives to improve process flows and reduce waste.
- Identified and rectified quality issues, minimising operational disruption.
- Checked client requirements and generated solutions from identified needs.
- Followed established organisational processes for work and task completion.
- Monitored and escalated project risks reducing effects on project deliverables.
- Enforced health and safety protocols to minimise accidents and injury.
- Used different troubleshooting strategies to locate and diagnose system faults.
- Delegated and assigned tasks to teams for accountability purposes.
- Executed quality assurance activities, checking project results against client requirements.
- Coordinated project resources, goals and activities, facilitating successful closure and handover.
- Produced project progress reports for stakeholder reviews and meetings.
- Assessed effects of changes to project timelines, costs and resource requirements.
Customer Quality Engineer
M/s. Hindustan National Glass LTD
Naidupeta, india
10.2012 - 09.2013
- To work as an Executive Quality Assurance)min M/s
- HNGIL:
- Direct reporting to Sr
- Manager QA&QC
- Attending Customer Complaints and analyzing the root cause and communicate to production department
- Monitoring customer feedback reports
- Monitoring corrective actions are properly implemented to the process
- Communicating customer feedback to Marketing and Production department
- Monitoring dispatch quality and preparing Pre dispatch inspection reports
- Monitoring Day audit report Process wise
- Responsible for Corrective action and Preventive action reports
- Experienced in Root cause analysis
- Experience in 8D and WHY Analysis
- Preparing Monthly Customer Trends and communicating to division head
- Arranging New samples to customer to get approval for business process
- Inspection of outsourced competitor products quality
- Handling outsourced material test & inspection report
- Achievements:
- On time attending customer complaints and providing CAPA reports
- Reduced rejection from 30PPM to 25PPM level.
- Measured and monitored quality performance against agreed KPIs, implementing recommendations.
- Monitored and assessed quality performance to gauge progress.
- Created and issued Standard Operating Procedures for team members to follow.
- Drafted corrective actions for non-conforming products and continued quality improvements.
- Devised corrective actions and solutions to improve product durability.
- Investigated customer complaints to address areas of improvement and eliminate non-conformances.
Jr. Engineer- TQM
M/s. Regen Power Tech Pvt Ltd
Sullurupeta, India
10.2010 - 09.2012
- To work as Jr.Engineer Total Quality Management(TQM):
- Inspections carried out at supplier end before dispatch of every consignment orders
- Assessment of Supplier quality
- Reviewing the supplier test certificates and witness the supplier manufacturing process on order basis
- Reviewing Test reports and Process observation reports from Engineers
- Experience in performing incoming, in process, final inspection
- Monitoring and record observation of stator coil insertion stage
- Experienced in ISO 9001: 2008 QMS, OSHAS 18001and 14001 EMS Systems
- Conducting testing like surge test after coil insertion stage
- Monitoring and record observation of stator coil winding stage
- Conducting testing like winding resistance, surge test and high voltage at after stator coil winding stage
- Monitoring of impregnation process(Preheating, Mixing ration, Heating) of the Stator
- Conducting after impregnation testing for the stator
- Monitoring of assembly of Stator and Rotor and Conducting no load test for the Generator
- Preparing monthly rejection trends and communicating to purchase department
- Experience in AQL handling and inspection techniques
- Focusing on customer complaints and coordination with Customer & Marketing team
- Preparing CAPA against to the customer complaints
- Testing of Generators in stage wise and generate Test reports/Protocols
- Experience in engineering drawing inspection
- Supplier Quality, Thirty party Inspection at Supplier end and vendor assessment
- Preparing of ISO 9001 : 2008 documents and awareness on OSHAS 18001
- Pre dispatch inspection(PDI)and coordination with dispatch team
- Experience in electrical insulation clauses exclusively for of Stators/Alternators and Transformers
- Conducting stage wise functional testing of stators and Generators
- Conducting Process Audit and regular intervals and Process Evaluation
- Implementing 7QC tools in process and monitoring Continual improvements
- Coordination with Production to meet the production plan
- Updating and preparing of stage wise Testing Protocols and Test certificates
- Knowledge in Rotor manufacturing process and assembly of Permanent magnet process
- Experience in implementing Six sigma and FMEA systems
- Experience in implementing DFMEA systems for Prototype Samples
- Maintenance of calibration of electrical instruments
- Implementing corrective actions and attending customer complaints
- Experience in normal Impregnation process and Vacuum Pressure Impregnation process
- Conducting Process audit at regular intervals and on job training for new operators.
Quality Assurance Technician
M/s. Amara raja Electronics LTD
Chittoor, India
07.2008 - 10.2010
- To work as Technician Quality Assurance and Quality Control :
- Incoming raw materials inspection as per Quality Assurance plan
- Verify & Validate the QAPs provided by Vendors
- Review of documentation (Third party inspection, certificate of conformity, manufacturer's certificates, material test reports, etc.) accompanied with material delivery
- Monitoring Key Performance Indicators
- Quality Process Improvement
- COPQ (Cost of Poor Quality) Monitoring and Calculate Cost of poor Quality on monthly basis
- Implementing Quality Tools
- Preparing & Reviewing Inspection & Test Plans
- Defect Analysis of process failures
- Non Conformances Monitoring & resolution (Product & System related)
- Inspect material storage / handling during site delivery / installation
- Coordinate with the Engineering Department BOM related issues
- Ensure proper storage of material is as per the acceptable standard requirements
- Review material submittals prior submission to Client / Authority
- Comply with the Company Quality & Occupational Health & Safety Policies
- Prepare mechanical dimensional reports and test reports for cables and transformers
- Experienced in Handling of IC's and ESD components
- Experienced in transformers manufacturing and impregnation process
- Inspecting the PMB's and DSP cards with respect to BOM and engineering design drawing
- Random visual inspection and functional testing of UPS before dispatch
- Participating QCC circles, Kaizen practice activities
- Preparing first pass yield
- Coordinating six sigma projects and PFEMA for continuous rejection
- Conducting regular interval of Electro static discharge(ESD)audit
- Participating corrective actions and customer complaints
- Leads in resolving corrective actions quickly pertaining to electrical/electronic components
- Inspection of bare PCBs, wired cards(online inspection of all soldering process)
- Quality Reports-preparation of daily, weekly & monthly quality reports, display & distribution
- Involving in new production design and validation along with R&D team
- Quality control and operation in SMT Process line and wave soldering process line
- Conducting Process audit at regular intervals
- Achievements:
- Handling of Customers complaints and reduction of customer complaints
- Achieved in Implementation of AQL systems in process inspection lines
- Corrective feedbacks and implementations of suggestions from the customer
Education
B.E - Electronics & Communication Engineering
Jawaharlal Nehru Technological University
Hyderabad,India 01.2009 - 08.2014
Diploma - Electronics & Communication Engineering
Sri Venkateswara University
Tirupathi,India 06.2005 - 04.2008
Skills
- Computer Proficiency:
- Operating System: Windows XP/Vista/7
- Package: MS Office 2003/2007/2010, SAP-QA module, PM Module, Planning Module, ERP SPC/SQC module
- Lean manufacturing
- 5S principles
- Strategic thinker
- Safety protocols
- Troubleshooting specialist
- Advanced engineering knowledge
- Quality and risk assessment
- Business development experience
- Product inspections
- Health and safety compliance
- Maintenance planning
- Manufacturing leadership
- ISO certified
- Manufacturing improvement strategies
Languages
English
Fluent
Hindi
Fluent
Telugu
Native
Malayalam
Advanced
Arabic
Intermediate
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Production and QA Head
Ro-Marong Nigeria Limited
01.2022 - Current
QA Manager
Astra Microwave Products Limited
08.2021 - 01.2022
Assistant Quality Manager
Parksons Packaging Limited
12.2018 - 08.2021
Manufacturing Quality Engineer
Foxconn International
02.2017 - 12.2018
Quality Technician
M/s. DUCAB, DUBAI
05.2015 - 01.2017
Project Lead QA/QC and Inspection Engineer
M/s. SOLAS MARINE SERVICES CO.L.L
09.2013 - 05.2015
Customer Quality Engineer
M/s. Hindustan National Glass LTD
10.2012 - 09.2013
Jr. Engineer- TQM
M/s. Regen Power Tech Pvt Ltd
10.2010 - 09.2012
B.E - Electronics & Communication Engineering
Jawaharlal Nehru Technological University
01.2009 - 08.2014
Quality Assurance Technician
M/s. Amara raja Electronics LTD
07.2008 - 10.2010
Diploma - Electronics & Communication Engineering
Sri Venkateswara University
06.2005 - 04.2008
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