RASHAD METWALLY

• General sites HSE management
• Sustainability and ESG
• Fixed Assets and Capitals management
• Projects planning, implementation, cost management
• Availability and capacity utilisation management
• Asset renewal, upgrade and depreciation management
• · Projects and Assets projects visibility studies
• NPD, MI and technical project
• Energy and resources management
• Engineering budget and cost control PPM, Capex
• General manpower and KPI`s set and review
• Evaluated operation and performance of equipment, components and systems.
• General site services management
• Applied mechanical knowledge to optimise equipment components for durability, cost, or ease of production.
• Sourced sustainable materials for designs, reducing environmental impact.
• Worked with SolidWorks and AutoCAD to draft assemblies, models and technical drawings.

• Responsibilities
• Projects planning and achievements
• HSE
• PPM, LLF, CIL (function & Team management)
• Infra structure and projects management
• Continuous improvement and optimization
• Energy Generation and distribution
• Utilities generations
• Costing and cost saving
• Capex control and Visibility study
• Housekeeping, General appearance and 5S
• Spare parts recruiting, Control and Stock movement
• Fleet and transportation (Vehicle and forklifts)
• Machinery / Equipment handled
• Saponification process, 10,000 and 12,000 from Binacchi and Mazzoni
• Soap Noddle's plants from Binacchi and Mazzoni
• Oil Bleachers plant Ama
• Tank farms for oil, silicate and Caustic Soda
• Soap noodles Plants, Binacchi and Mazzoni
• Finishing and Packaging line
• Plodders, Mixers, Refineries
• Utilities, Chillers ICS, York, V cut, Trane chillers, Compressors Atlas Copco ZR200, ZR4, Boilers Cochran and Thermax ,, Cooling tower
• Gas Generators Cummins, Cater pillar Diesel and Perkins diesel generators
• Synchronisation system between generators
• Power distribution at medium tension system-step up-transformers and closed ring system
• Low volt transformer and Distribution-step down- and control panel system

• New projects
• HSE
• Projects
• TPM
• General utilities
• Modification and developments
• CIL development and managements
• Spare parts management
• General layout
• Electrical management
• Land scape and general appearance
• Machinery / Equipment handled
• Complete refinery (neutralization - dew axing - washing - bleaching - polishing) plant Desmet 1,100 ton/ day
• Separators (Westphalia)
• Deodorization plant (Desmet)
• Filling lines and packaging
• Utilities (chiller - boiler -Compressor)
• PALM oil process plant (WESTFALLIA)
• Shortening plant (Schroder)
• Soap plant (packaging) (MAZZONI - PFM)
• Laundry Soap noodles line (Mazzoni)
• Hydrogen Plant from Hydrogenix,120m3/hr
• Re-esterification plant with Enzyme system, Novazym

• Projects
• Team management over 120 personnel as Group Engineering organization
• Technical management for AFD (Food/ Ghee, specialty fats shortening and margarine plant)
• Technical management for AOD (Oil refinery 1,500 T/day, filling lines, Packaging lines)
• Technical management for ASD (Personal care plant, liquid soap, Toilet soap, and Detergent)
• General utilities
• Fleet and Vehicle
• Projects and Infra structures
• Energy management and cost control
• Spare parts and other facilities
• Central work shop
• TPM and SAAP system on maintenance Module
• Capex management
• Installation and commissioning
• Machinery / Equipment handled
• Complete refinery (neutralization - dew axing - washing - bleaching - polishing) plant (OILTEK)
• Separators (Westphalia)
• Deodorization plant (Desmet)
• Filling lines and packaging (FILLPACK-SACMI)
• Blowing machines (BLOWMAX-SIPA-NISSAI)
• Injection machine (HUSKY)
• Utilities (chiller - boiler -11kv distribution- transformer)
• PALM oil process plant (WESTFALLIA)
• Hydrogenation plant (OILTEK)
• Shortening plant (PADOVANI)
• Detergent plant (BALLESTRA)
• Soap plant (packaging) (MAZZONI - PFM)
• Sulphuric acid process plant (BALLESTRA)
• Soap noodles process plant (Mazzoni)
• Tin can make plant
• Work in Honey well as Electrical Engineering manager from

Responsibilities

• Responsible for engineering dept
• Honeywell and chocolate mill refining
• Biscuit line soft and hard lines
• Gum producing line
• Sweet and candy lined
• Chocolate making Mixers
• Wafer lines
• Machinery / Equipment handled
• Gas oven for biscuit lines
• Z mixers for gum dough
• Roll mill for chocolate refine
• Waver Biscuit ovens decorating
• Chocolate submersed machine
• Flow wrap machine
• Multi bags Filling Machine

• Machinery / Equipment handled
• Gas backing oven for biscuit lines
• Cooling Tunnel
• Electronic cutters
• Swiss roll forming M/C
• Line end packing
• HVAC
• Slurry mixers for Cream injection Machine
• Mill for chocolate refine
• Waver Biscuit ovens decorating
• Chocolate submersed machine
• Flow wrap machine
• Utilities
• General Site services & maintenance
• Forklift and Company fleet

• Kraft paper sack company for making cement, Gypsum and flower packaging
• Operation management, Quality, Production and maintenance
• Supply chain management
• Team work management
• Work in, electronics Egypt as a maintenance
• Held team meetings to discuss product value and vision while allowing team members to give ideas and suggestions.
• Evaluated current production processes and made forward-thinking adjustments to improve output.
• Established and adjusted work procedures to meet production schedules, delivering output to deadlines.
• Supervised production schedules and production quality for timely delivery
• Led regular meetings, events and continuous improvement projects with measurable goals.
• Developed and maintained clear communication and rapport with plant personnel.

• TV component factory maintenance
• Maintain and operate the component production line machine
• Utilities optimisation
• Plastic injection M/C
• Cooling Tower
• HVAC
• MHE and Company Fleets

• Water treatment Plant
• Operate and maintain
• Water Sully Projects
• Mega CF Pumps repair and maintain
• Diesel Generator Operate and maintain