Summary
Work History
Education
Skills
Accomplishments
Languages
Timeline
Declaration
BusinessDevelopmentManager
Pramod Kumar

Pramod Kumar

HOD E&I
Delhi

Summary

Professional Profile

  • Electrical, Instrumentation, and Method Manager with over 18 years of extensive experience in cement and manufacturing industries. Expertise in erection, commissioning, automation, power systems, plant reliability, and multi-department leadership (E&I, Mechanical, Civil, and Stores).
  • Proven track record in project execution, plant automation upgrades, energy optimization, breakdown reduction, and inventory cost control. Successfully led multicultural teams including Japanese, Egyptian, and Nigerian professionals. Strong focus on operational excellence, safety compliance, ISO standards, and continuous improvement

Work History

Head – Electrical & Instrumentation (E&I)

Purechem Industries Ltd.
Lagos, Nigeria
10.2020 - Current
  • Leading the Electrical & Instrumentation (E&I), Civil, and Mechanical departments to ensure smooth plant operations and minimal downtime by developing both local and overseas vendors for timely procurement of spares and maintaining adequate inventory of critical components.
  • Leading the Stores as a Method Manager for the implementation of FDS to categorize item codes and minimize spare parts inventory.
  • Currently, I am independently handling seven projects, out of which six have been successfully handed over to the production team.
  • Lead E&I department ensuring uninterrupted plant operations and energy efficiency.
  • Oversee preventive, predictive, and breakdown maintenance of all electrical assets.
  • Manage procurement and availability of local and imported spares.
  • Supervise automation upgrades including SCADA and centralized HMI systems.
  • Implement ISO-compliant documentation for QMS and maintenance standards.
  • Conduct workforce training to enhance technical competency and safety culture.
  • Commissioned 10 FLS weigh feeders for Raw & Cement Mills.
  • Commissioned the new roto packer, classifier 4th generation, Bag filters for VSK to minimize the dust emission.
  • Installed solid flow meters for kiln TPH accuracy and process reliability.
  • Achieved plant breakdown reduction from 2.5% to 0.012%.
  • Designed and executed 33 KV power line from Lafarge Substation.
  • Implemented preventive maintenance system (ISO-based) across departments.

Senior Engineer – Electrical & Instrumentation

Ultratech Cement Ltd.
Kotputli Cement Works, Rajasthan
04.2019 - 03.2020
  • Managed erection, commissioning, and maintenance of all E&I systems.
  • Oversaw Intelligent MCC (ABB), PCC, and switchgear operations up to 33 KV.
  • Created PRs/POs and controlled spare inventory via SAP.
  • Optimized DCS/PLC/CMMS performance to minimize downtime.

Senior Engineer – Electrical & Instrumentation

Ultratech Cement Ltd.
Sikandrabad, U.P.
06.2017 - 04.2019
  • Supervised maintenance activities and streamlined processes for grinding operations, ensuring peak operational performance.
  • Coordinated efforts of cross-functional teams to implement and enhance efficiency initiatives within the plant.
  • Engineered and executed innovative solutions to significantly boost production efficiency across operations.

Engineer – Electrical & Instrumentation

Jaiprakash Associates Ltd.
Sikandrabad, U.P.
10.2009 - 06.2017
  • Executed erection and commissioning of HT/LT panels and transformers.
  • Maintained 33 KV switchyard and major drives (Ball Mills, Roller Presses).
  • Managed preventive maintenance, spares control, and system documentation.

Engineer – Electrical & Instrumentation

Tokai Imperial Rubber India Pvt. Ltd.
Faridabad, Haryana
03.2006 - 09.2009
  • Conducted regular inspections and maintenance of HT/LT systems to enhance machinery performance.
  • Managed installation processes and ongoing maintenance of compressors, DG sets, and RO plants, enhancing system reliability.
  • Oversaw PLC maintenance schedules and streamlined spare parts procurement processes using ERP software.
  • Supervised project timelines and resource management, ensuring optimal workflow and productivity.
  • Managed engineering project development and implementation, maintaining strict adherence to safety and quality protocols.

Education

Bachelor of Engineering - Electrical Engineering

Sardar Vallabhbhai Patel University
Surat, Gujarat
01-2006

Skills

  • Plant Commissioning & Start-Up
  • Electrical & Instrumentation Systems
  • 33kV Switchyard & Power Distribution
  • SCADA / DCS / PLC Automation
  • Intelligent MCC (ABB), PCC & HT/LT Panels
  • Preventive & Predictive Maintenance
  • ISO-Based Maintenance Systems
  • Inventory Optimization & SAP Control
  • Vendor Development (Local & Overseas)
  • Project Management & Execution
  • Energy Efficiency & Power Synchronization
  • Reliability Improvement & Breakdown Reduction

Accomplishments

  • Commissioned of automobile plant (TOKAI IMPERIAL RUBBER LTD) with Japanes expects and one cement grinding (JP CEMENT) unit.
  • Commissioned 10 FLS weigh feeders for Raw & Cement Mills.
  • Commissioned the new roto packer, classifier 4th generation, Bag filters for VSK to minimize the dust emission.
  • Installed solid flow meters for kiln TPH accuracy and process reliability.
  • Achieved plant breakdown reduction from 2.5% to 0.012%.
  • Designed and executed 33 KV power line from Lafarge Substation.
  • Implemented preventive maintenance system (ISO-based) across departments.

Languages

English
Hindi
Gujarati

Timeline

Head – Electrical & Instrumentation (E&I)

Purechem Industries Ltd.
10.2020 - Current

Senior Engineer – Electrical & Instrumentation

Ultratech Cement Ltd.
04.2019 - 03.2020

Senior Engineer – Electrical & Instrumentation

Ultratech Cement Ltd.
06.2017 - 04.2019

Engineer – Electrical & Instrumentation

Jaiprakash Associates Ltd.
10.2009 - 06.2017

Engineer – Electrical & Instrumentation

Tokai Imperial Rubber India Pvt. Ltd.
03.2006 - 09.2009

Bachelor of Engineering - Electrical Engineering

Sardar Vallabhbhai Patel University

Declaration

I hereby declare that the above information is true and correct to the best of my knowledge and belief.
Pramod KumarHOD E&I