Odili Patrick Oputa
Senior Asset Inspection & Operations Readiness Engineer
Port Harcourt
Summary
Dedicated and results-oriented Asset Integrity Engineer with (12+yrs) hands-on experience and trio of API certifications (570, 571 & 580). As a Chartered Engineer (C.Eng) and Member of the Safety & Reliability Society my track record includes driving successful Asset integrity Management initiatives notably achieving 100% RBI & CMMS (Asset Register etc) success rate across 15+ facilities in both onshore and shallow swamp environments within the expansive Shell Nigeria project sphere. As seasoned leader, I excel in managing teams, providing effective coaching, and mentoring to foster growth and excellence. My expertise extends across Technical Integrity Verification (TIV), Operations Readiness Commissioning & Startup (ORCSU), Flawless Project Delivery (FPD), Technical Safety, and the seamless delivery & deployment of CMMS Master Data and Spares Management in conformity with SAP- PM/MM requirements.
Overview
13
13
years of professional experience
8
8
Certifications
1
1
Language
Work History
SENIOR ASSET INSPECTION & OPERATIONS READINESS ENGINEER
Nigeria LNG-Bonny (NLNG)
04.2024 - Current
- Drive Asset Integrity & readiness core values through the opportunity realization process (ORP) phases of projects.
- Drive implementation of key corporate operations KPI’s in line with IOGP 456 & API-754 Tier1-4 focusing on zero leaks, reliability of SCE barriers and avoiding tier 1 &2 events occurrence.
- Manage development & delivery of all CMMS deliverables in line with SAP-PM requirements. (Asset Register, Maintenance Matrice/Task list, Maintenance Job Routines/Task procedures)
- Developed Asset Register (Level 4/5/6/7/8) in line requirements in the Ux-loader template and loaded into SAP.
- Identified project equipment SCEs in line with EP 2009-9009 SCE manual
- Developed performance standard for all identified SCEs with assurance task and criteria's for all identified SCE barrier groups.
- Managed successful Risk Based Inspection (RBI) assessment in accordance with API 580 & 581-RP, Identified & marked-up corrosion loops for entire scope of piping & equipment, Identified and defined corrosion damage mechanisms for marked-up loops, established maximum inspection interval (MII) based on criticality class highlighted during POF & COF analysis.
- Calculate pipe residual life (RL) and minimum thickness in line with API-570, 574-RP.
- Provide mechanical integrity assurance for static mechanical equipment (piping, vessels & column) during projects and facility turnaround exercise.
- Review WPS and inspection test plans (ITPs) during construction & repair activities.
- Carryout visual inspection(internal & external) on entire piping circuits, vessels & other static equipment during operation & turnaround projects.
TECHNICAL SAFETY CONSULTANT
CHROMIUM ENERGY SUPPORT SERVICES LTD
01.2019 - 01.2025
- Led Hazard Identification (HAZID) sessions, ensuring thorough identification of potential risks and their corresponding mitigation.
- Facilitated comprehensive risk assessments using industry-standard methodologies and the latest risk assessment matrices to identify and prioritize major accident hazards (MAH).
- Applied Bowtie-XP for the development of bowties related to MAH, aligning with EP 2005-0300-SP2 requirements to enhance visual representation of risk control
- Conducted Hazard Identification and Risk Assessment (HIRA) Level-1 workshops, providing insights into offshore diving activities and producing detailed reports for resolution.
- Participated in Process and Instrument Diagram reviews, contributing to the identification and development of Safety Critical Elements (SCE) and their performance requirements.
- Compiled performance standard reports, adhering to global standards and templates, ensuring compliance with safety regulations and Shell Global Requirements
- Developed comprehensive Health, Safety, and Environment (HSE) cases for greenfield projects and updated existing cases, aligning with EP 2005-0310 requirements for design and operational phases
- Conducted Escape, Evacuation & Rescue Analysis (EERA) studies, identifying major accident events affecting escape routes and evacuation processes to enhance overall safety
- Developed Hazard & Effect Management Process (HEMP) plans, aligning with EP 2005-0300-ST requirements, to ensure systematic approach to hazard identification and risk management
- Managed the development and updates of Hazard Risk Registers, ensuring alignment with Shell's global risk register standards and maintaining an accurate record of safety risks.
LEAD CMMS/SPARES & TECHNICAL SUPPORT ENGINEER
Daewoo Engineering-Shell NLNG-BOGT Condensate Divert Project
03.2023 - 03.2024
- Manage development & delivery of all CMMS deliverables in line with SAP-PM requirements. (Asset Register, Maintenance Matrice/Task list, Maintenance Job Routines/Task procedures)
- Developed Asset Register (Level 4/5/6/7/8) in line requirements in the Ux-loader template and loaded into SAP.
- Identified project equipment SCEs in line with EP 2009-9009 SCE manual
- Developed performance standard for all identified SCEs with assurance task and criteria's for all identified SCE barrier groups.
- Managed successful end to end procurement, MESC coding, review, delivery and project to asset (P2A) handover of the project commissioning & 2years operations spare.
- Managed project Redline markup & As-built campaign (develop, review, upload to Assai and PACER )
- Led engineering technical support team, driving high-performance technical outcomes across key disciplines (process, instrument, technical safety, piping, mechanical and Corrosion disciplines)
- Fostered cross-functional teamwork between support and engineering teams for efficient issue resolution.
- Implemented streamlined workflows, optimizing technical support processes.
- Achieved development and technical review approvals of key deliverables across engineering disciplines at design, construction and commissioning phases
- Applied deep engineering knowledge for effective troubleshooting and issue resolution.
- Exceeded KPIs through data-driven strategies, improving resolution times and customer satisfaction.
- Developed comprehensive training programs, ensuring a skilled and knowledgeable support team.
- Prioritized customer-centric approach, maintaining high customer satisfaction levels.
- Managed escalations to engineering teams for prompt and effective problem resolution.
- Monitored and enforced quality assurance processes aligned with engineering best practices.
- Fostered culture of innovation and continuous improvement within the technical support team.
CERTIFIED API-570 PIPE INSPECTION CONSULTANT
PORT HARCOURT REFINING COMPANY (PHRC) REHABILITATION PROJECT
10.2022 - 05.2023
- Possess current and valid API-570 certification, demonstrating expertise in piping inspection and compliance with industry standards
- Planned & performed pipe inspection (external & internal) for mechanical integrity assessment of entire PHRC in-service piping systems and supports
- Demonstrated deep understanding of relevant regulations and codes, ensuring that all piping inspections meet or exceed industry standards and compliance requirements
- Managed the development of a qualitative visual inspection report with conclusion and recommendations ensuring the integrity of piping systems.
- Conducted thorough defect assessments, utilizing API-570 guidelines to evaluate the severity of identified issues and recommend appropriate corrective actions. Generated comprehensive inspection reports, detailing findings, recommendations, and compliance status, ensuring accurate and detailed documentation for regulatory purposes.
- Implemented corrosion monitoring programs, calculated pipe residual life (RL), minimum thickness (Sm) in line with API-570, 574-RP and recommended appropriate corrosion mitigation strategies.
- Implemented quality assurance processes to guarantee the accuracy and reliability of inspection data, contributing to the overall effectiveness of the inspection program.
- Collaborated with clients to understand specific project requirements, address concerns, and provide expert guidance on API-570 compliance and best practices
- Participated in level-1 fitness for service (FFS) assessment in line with API 579 for abandoned idle piping system.
- Developed a quantitative analysis report with calculated remaining life and categorizing UT judgement based on scenarios (S1, S2 & S3) as enshrined in API 574-RP
OPERATIONS READINESS/CMMS & FPD LEAD ENGR
Daewoo Engineering - Shell Nigeria Gbaran Phase 3A NAG Project
01.2019 - 03.2023
- Developed a level 4 asset inspection plan for GBU3A NAG facility with quarter specific schedule.
- Managed delivery of corrosion & inspection management deliverables (RBI, corrosion management drawings (CMD), Baseline UT measurements, Intelligent CADs, in line with shell W-IMS Software
- Carry out reviews, assessment and update of inspection data for tie-in section of the existing facility.
- Developed project inspection strategy documentation, Written Schemes of Examination & participate in risk assessments (RBI/Remnant life assessments/FFS/QRA etc.) with recommendations (repair/ replacements)
- Carry out root cause analysis and failure investigation on systems & equipment whenever required.
- Ensure inspection activities are performed in accordance with approved industry standards and HSE policy.
- Developed Flawless Project Delivery (FPD) plans & flawlist and participate in periodic lesson learned reviews
- Managed Technical Integrity Verification (TIV) process ensuring implementation of key corporate KPI’s in line with IOGP 451 and API 752, for Tier 1-4 categories.
- Managed CMMS-Master data deliverables(Asset register, Maintenance strategies & task list, job orders, SCE, performance standard, Master Tag list, BOM etc) aligned with SPDC’s SAP-PM requirements
- Participated in SAP-PM data loading reviews, correcting errors for accurate representation.
- Manage development & delivery of all CMMS deliverables in line with SAP-PM requirements. (Asset Register, Maintenance Matrice/Task list, Maintenance Job Routines/Task procedures)
- Developed Asset Register (Level 4/5/6/7/8) in line requirements in the Ux-loader template and loaded into SAP.
- Identified project equipment SCEs in line with EP 2009-9009 SCE manual
- Developed performance standard for all identified SCEs with assurance task and criteria's for all identified SCE barrier groups.
- Managed successful end to end procurement, MESC coding, review, delivery and project to asset (P2A) handover of the project commissioning & 2years operations spare.
- Managed project Redline markup & As-built campaign (develop, review, upload to Assai and PACER )
SNR ASSET/CMMS & RBI LEAD ENGINEER
SHELL NLNG & SWAMP PROJECTS
01.2013 - 01.2018
- Led asset integrity initiatives, providing strategic guidance and oversight to ensure the reliability and performance of critical assets.
- Manage development & delivery of all CMMS deliverables in line with SAP-PM requirements. (Asset Register, Maintenance Matrice/Task list, Maintenance Job Routines/Task procedures)
- Developed Asset Register (Level 4/5/6/7/8) in line requirements in the Ux-loader template and loaded into SAP.
- Identified project equipment SCEs in line with EP 2009-9009 SCE manual
- Developed performance standard for all identified SCEs with assurance task and criteria's for all identified SCE barrier groups.
- Managed successful end to end procurement, MESC coding, review, delivery and project to asset (P2A) handover of the project commissioning & 2years operations spare.
- Managed project Redline markup & As-built campaign (develop, review, upload to Assai and PACER )
- Developed a level 4 asset inspection plan for GBU3A NAG facility with quarter specific schedule.
- Managed and executed Risk-Based Inspection (RBI) programs, optimizing inspection strategies to prioritize and assess asset risks in alignment with industry standards carrying out POF & COF assessments/analysis
- Managed the successful development & delivery of entire of Corrosion Management drawings (CMD) using AutoCAD in line with API 570-RP, 574
- Ensured compliance with relevant industry regulations and standards, incorporating updates into RBI strategies and asset integrity practices.
- Implemented effective corrosion management programs, utilizing RBI methodologies to assess and mitigate corrosion risks on enhanced asset lifespan.
- Conducted thorough defect analysis using RBI principles, assessing the severity of identified issues and recommending appropriate corrective and preventive actions
- Implemented rigorous quality assurance processes for inspection data and reports, ensuring accuracy and reliability for compliance and decision-making.
- Managed the development of entire corrosion design & control documents in line with API-970 and API-571 codes.
- Development of Corrosion Management Framework (CMF), Material selection diagrams(MSD) and Selection Report
- Achieved 100% success in providing baseline inspection via ultrasonic thickness (UT) measurement campaign for green projects and updated existing (brown) inspection data.
- Utilized data analytics and data-driven insights to inform decision-making processes, optimizing asset performance and minimizing downtime.
- Facilitated training sessions for teams on asset integrity best practices, RBI methodologies, and industry updates, ensuring well-informed and skilled workforce.
- Managed successful In-service pipes & vessels inspections (external) including insulated lines considering (corrosion under insulation (CUI)) with recommendations for both onshore & offshore projects (Green & brown)
Education
Bachelor of Engineering - Petroleum Engineering
University of Port Harcourt
Port Harcourt12-2017
Skills
- CMMS development, data Implementation and SAP Loading Reviews
- Asset Register development in line with SAP requirements
- Maintenance matrices/task list and Maintenance job routines/task procedures development
- Facilitate Technical Safety Studies (HAZID, HAZOP, Bowties, SIMOPs)
- HSE Case (Design, Construction & Operations) development
- Technical Integrity Verification (TIV) in line with API-750 & IOGP 456
- Effective Corrosion Management Program Implementation
- Management and Application of Risk Based Inspection (RBI)Programs (API- 580, 581)
- Corrosion & Damage Mechanism Assessment utilizing API-571 Guidelines
- Effective development of Corrosion control documents in line with API-970-RP
- Leadership in Pipe & Vessel Inspection in line with API-570 & 510-RP
- Engage key stakeholders to support inspection/Integrity related activities during MRTA
- Facilitate Failure Mode & Effects Analysis Study (FMEA)
- Corrosion Monitoring Program Implementation
- Effective Spares Management utilizing the Shell E-SPIR Software
- Facilitate Pre startup Safety reviews (PSSR) and audits (PSUA) in readiness for startup
Certification
Risk Based Inspection (RBI) API 580, 2023, American Petroleum Institute (API), 113615
OTHER EXPERIENCE
- Southern Swamp Associated Gas Solution (SSAGS) –Five (5) Facilities 2015 - 2018
- ForcadosYokri Integrated Project (FYIP) –Five (5) Facilities 2013 - 2017
- GbaranUbie Security Of Supply (GBSOS) - Onshore2015 - 2017
- GbaranUbie Early Production Facility (EPF)- Onshore 2013 – 2016
- Soku Nag Compression Project (SOKG1) - Offshore2014 - 2017
- Soku Produced Water Project (SPW)- Offshore2018 - 2018
- Otumara Node For Domgas Project (OTUG1)–Shallow Swamp 2014 – 2017
- MonipuloAgbani Floating Production Facility (FPF)- Offshore2016 – 2017
Timeline
SENIOR ASSET INSPECTION & OPERATIONS READINESS ENGINEER
Nigeria LNG-Bonny (NLNG)
04.2024 - Current
LEAD CMMS/SPARES & TECHNICAL SUPPORT ENGINEER
Daewoo Engineering-Shell NLNG-BOGT Condensate Divert Project
03.2023 - 03.2024
CERTIFIED API-570 PIPE INSPECTION CONSULTANT
PORT HARCOURT REFINING COMPANY (PHRC) REHABILITATION PROJECT
10.2022 - 05.2023
TECHNICAL SAFETY CONSULTANT
CHROMIUM ENERGY SUPPORT SERVICES LTD
01.2019 - 01.2025
OPERATIONS READINESS/CMMS & FPD LEAD ENGR
Daewoo Engineering - Shell Nigeria Gbaran Phase 3A NAG Project
01.2019 - 03.2023
SNR ASSET/CMMS & RBI LEAD ENGINEER
SHELL NLNG & SWAMP PROJECTS
01.2013 - 01.2018
Bachelor of Engineering - Petroleum Engineering
University of Port Harcourt