Manoj Malayil
Pathanamthitta
Summary
Professional maintenance expert with significant experience in facility management, systems upkeep, and preventive maintenance strategies. Proven ability to lead teams, coordinate tasks, and ensure optimal operation of equipment. Known for adaptability, reliability, and achieving results in dynamic environments. Strong skills in troubleshooting, safety compliance, and project management.
Overview
26
26
years of professional experience
Work History
Asset Maintenance Coordinator
Saipem Contracting Nigeria Limited
11.2018 - Current
- Heavy Equipment's, Generators & Cranes Maintenance
- Projects: Mafumeira-EPCI-1/ Girri FPSO, Kizomba-Phase-2 (Jumpers) / East Hub, Kaombo-FPSO Modules, OKPAI, Egina & Bonny Train 7 NLNG
- Nature of job; Preventive/Scheduled/Breakdown Maintenance & Refurbishment of CAT, Cummins power plants, Heavy duty earth moving Equipment's, Crawler & Wheeled cranes
- Assets maintenance & technical documentation using Asset Management Operating System (AMOS)
- Prepare Equipment Damage/ Malfunction/ Failure and Equipment Technical Performance report for Documentation and traceability
- Prepare Technical Bid Evaluation/ Analysis (TBE/ TBA) on Parts Carry out Examination
- Technical Inspection report on Assets/ Equipment to be Scraped / Cost Implication or Demobilized for man Hour forecast, job duration/delivery period and spare part/ material required for the Maintenance job
- Manage team of Mechanics and Auto Electricians for the Refurbishment of specified equipment in accordance with all relevant Company and Client(s) Specifications
- Provide technical assistance for field operations and manage field service assets and personnel
- Manage Inspection on Equipment for Certifications / Pre-Mob for Project sites Co-ordination and Implementation of Engineering Standard and Reliability standards for overall Equipment performance and Efficiency
- Spare parts requisition for Equipment maintenance and Refurbishment Follow up on Material request (MR), Purchase Request (PR) and Purchase Order (PO)
- Monitor daily progress of maintenance workshop activity
- Troubleshoot using Diagnosis Tools and Coordination of efforts of Personnel to fix faulty Equipment - Break down Team Supervision and Management Up-skilling of maintenance teams, providing training solutions, on the job training
Plant Workshop Foreman
SPENCON SERVICES LTD
03.2010 - 10.2013
- Company Overview: Leading organization in Tanzania for the Construction of the Road, Water supply
- Repair and Maintenance of Heavy-duty Equipment's like Excavator, Dozer, Grader, Wheel Loader Vibratory Rollers, Heavy Truck, Generators, Air Compressor, Concrete Mixer and Light vehicles, Wheeled and Crawler cranes etc
- Carry out the Major Refurbishment of Plant & equipment's within the allocated budget
- Planning and allocation of equipment's to the sites
- Equipment Maintenance History updating
- Periodical evaluation of Heavy Equipment's, Cranes, Generators & LMV
- Co-coordinating all Projects and maintain optimum availability of the equipment
- Major overhauling of Engine, Transmission and Monitoring Day to day operation of Central Workshop
- Leading organization in Tanzania for the Construction of the Road, Water supply
Workshop Foreman
RUSFOR INTERNATIONAL LTD
03.2009 - 02.2010
- Maintenance of CAT, Komatsu, Kawasaki Grappler and Logging Trucks
- Engine &Transmission Overhauling
Heavy Duty Mechanic
Delta Engineering Co Ltd
04.2008 - 12.2008
- Maintenance and Repairs of Mud Pump, Engines, Oil & Water well drilling, Coiled Tubing, Wire line
Heavy Duty Mechanic
Yemen Truck Oil
03.2002 - 01.2008
- Company Overview: Leading organization in Yemen which are the Authorized Drilling Rig moving contractor for international companies like Canadian Nexen
- Nabors Drilling International Oil search, Weatherford
- Overhauling, Maintenance, Trouble shooting and servicing the Kenwoth, MAN, Volvo Trucks
- Maintenance of Caterpillar, Cummins & Detroit Engines
- Alison& Cat Transmissions maintenance
- CAT fuel Pump repairs
- Cat 3406,3408,3306,3304
- 3412, C18, C13, C6.6 Engine Overhauling
- Cummins NTC 400/440, KT 450, KTA50
- QSB6.7
- Detroit Engines
- Leading organization in Yemen which are the Authorized Drilling Rig moving contractor for international companies like Canadian Nexen
- Nabors Drilling International Oil search, Weatherford
Heavy Duty Mechanic
Fujairah Rock and Aggregate Co. Ltd
05.1998 - 02.2002
- Repairing, Overhauling, Trouble shooting, And Maintenance of the following Mining Equipment
- CAT 988,950,966 Loader
- 320D,329D Excavator, 140H Grader
- CAT 769 C Dumper
- EUCILD R - 32 Volvo Dump Truck
- L 180/120 Volvo Loader
- Forklifts & pickups
Education
High School Diploma -
Indian Institute of Automobile Engineering
Dhanbad10.1996
Skills
- Overhauling of CAT Engines
- Overhauling of Cummins Engines
- Overhauling of Detroit Engines
- Maintenance of Trucks
- Maintenance of Forklifts
- Maintenance of Reach Stacker
- Maintenance of Crawler Cranes
- Maintenance of Wheeled Cranes
- Maintenance of Generator Engines
- Heavy Duty Mechanic
- Maintenance of Man Lifts
- Maintenance of Scissor Lifts
- Supervision
- Periodical Inspection of Equipment
- Technical assistance
- Technical documentation
- Trouble shooting
- Documentation
- Requesting Spare parts
Disclaimer
I hereby declare that all the mentioned above are true to the best of my knowledge. I will make it my earnest endeavor to discharge competently and carefully the duties you may be pleased to entrust with me., Adoor, Kerala, 01/01/24
Personal Information
- Total Experience: 25 YRS
- Passport Number: R4623593
- Father's Name: K.Vasukutty
- Date of Birth: 05/20/76
Timeline
Asset Maintenance Coordinator
Saipem Contracting Nigeria Limited
11.2018 - Current
Plant Workshop Foreman
SPENCON SERVICES LTD
03.2010 - 10.2013
Workshop Foreman
RUSFOR INTERNATIONAL LTD
03.2009 - 02.2010
Heavy Duty Mechanic
Delta Engineering Co Ltd
04.2008 - 12.2008
Heavy Duty Mechanic
Yemen Truck Oil
03.2002 - 01.2008
Heavy Duty Mechanic
Fujairah Rock and Aggregate Co. Ltd
05.1998 - 02.2002
High School Diploma -
Indian Institute of Automobile Engineering
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