KENNETH CHIBUZO ANYANWU
BONNY ISLAND
Summary
Motivated Instrument Engineer with over 10 years of experience focusing on the intricacies of safety critical equipment (SCEs, SIF life cycle management), field instrumentation, Project Assurance/Commissioning, provide Technical support during TA and ensuring a safe, steady production of Liquefied Natural Gas (LNG) in accordance with international best practices and Health, Safety, Environmental and Quality (HSEQ) standard.
Overview
12
12
years of professional experience
Work History
SAFETY INSTRUMENTED SYSTEM (SIS) ENGINEER
Dover Engineering LTD.
Bonny Island
03.2022 - Current
- Preparing, updating, and reviewing Safety Instrumented Function (SIFs) documentations required for design, installation, and commissioning of field instrumentation as recommended on the MEC standards and manuals.
- Developing adequate process for Safety Instrumented Function (SIF) testing in line with Asset Management System (AMS) and ensure SIF testing are conducted as per schedule on the production or shutdown trains when required.
- Developing, reviewing, and updating work packs & Inspection Test Plan (ITPs), procedures and work instructions required to carry out routine jobs and Turn-around maintenance work safely, efficiently, and effectively.
- Carrying out Process Safety Field Observation (PSFO) Audits and Maintain Quality records relevant to improve plant availability, reliability, and integrity.
- Supports in carrying out Functional Safety Assessment (FSA) SIF classification workshop.
- Carrying out all necessary safety critical functions as identified, assigned, and defined in the SIF life Cycle Management to ensure the effectiveness of control barriers and recovery measures are maintained.
- Providing Technical assurance supports to Maintenance, Project, Turnaround and Operation team to ensure compliance with international standards (IEC 61511 standard, DEP 32.80.10.10, Procedure, Recommended Practice, etc).
- Managing field instrumentation 'Ex compliance' register and providing periodic report for review in furtherance of plant/asset integrity assurance.
- Reviewing instrument documents from supplier/OEM to ensure overall integrity and availability providing improved instrument obsolescence masterplan management.
- Assigning new instrument tags for Brownfield and Greenfield expansion and tie-in projects for effective asset completeness through Engineering Request Management Tools (ERMTs) from customers.
- Collecting and updating data required for Monthly Instrument key Performance Dashboard for PII Team.
- Providing and reviewing data for seamless migration of Asset from CMMS to SAP.
- Providing support during the installation, maintenance, repair, and calibration of equipment.
- Participating in team meetings to discuss project progress updates.
- Applying technical knowledge to help promote safe work environment and enhance customer satisfaction.
SPECIALIST INSTRUMENT COORDINATOR/ SIF TESTING
AOS ORWELL Nigeria LTD
Bonny Island
02.2021 - 02.2022
- Prepared IPF Protocols and Instruments documentations required for routine Proof testing.
- Reviewed, verified, and updated instruments document as required to enable safe testing of tags.
- Carried out quality assurance of field instruments and maintain quality records to enhance plant reliability, availability, and integrity.
- Ensure that IPF procedure and work packs are updated and safe to use.
- Coordinated with other departments to ensure efficient workflow processes.
- Liaised with operation Area Coordinators to ensure day to day SIF testing of safety critical equipment
- Scheduled jobs and allocate resources available to achieve daily tasks and targets in a safe and timely manner.
- Analysis risk of equipment failure and assign a manage equipment care (MEC)corrective maintenance strategy.
- Coordinated and managed various programs or projects to achieve established objectives.
- Provided technical support for customers in resolving complex issues.
- Developed and implemented specialized procedures for customer service operations.
- Tracked project schedules and encouraged teams to complete tasks on time while staying on budget.
- Oversaw quality control to identify inconsistencies and malfunctions.
- Reviewed engineering drawings and specifications to determine component requirements for instrumentation projects.
- Provided training to technicians on the installation, calibration and troubleshooting of instruments.
- Monitored field performance of process control systems through data acquisition and analysis.
- Recommended modifications or upgrades to existing instrumentation systems as needed.
- Interpreted test results to identify trends that could indicate potential system failures or malfunctions.
- Created technical documents for installation and operation of various instruments and equipment.
- Identified areas where improvements can be made in order to reduce downtime due to faulty equipment.
- Performed preventative maintenance on instrumentation and equipment to ensure proper functioning.
FIELD INSTRUMENT SUPERVISOR/IPF TESTING
Pivot-GIS Nigeria LTD
Bonny Island
07.2018 - 02.2021
- Provided support for NLNG Certified SIF Facilitator during Safety Integrity Level (SIL) assessment workshop, design, and implementation of Safety Instrumented Function (SIF) to ensure plant/asset integrity and availability.
- Carried out quality assurance of field instruments and maintain quality records to enhance plant availability and integrity.
- Identified and resolved issues with instruments for quality control.
- Organized and supervised a team of instrument technicians.
- Managed the installation, testing, repair and modification of process control equipment.
- Maintained records and logs for all instruments used in production processes.
- Provided technical guidance to junior technicians in resolving complex issues.
- Oversaw the implementation of process improvements initiatives involving instrumentation.
- Identified any discrepancies between actual results and expected results in order to make adjustments accordingly.
- Conducted daily inspections of instrumentation components and systems for safety compliance.
- Trained personnel in operating various types of instruments safely and effectively.
- Assisted in developing new procedures for efficient operations of processes.
- Operated and maintained SIF life management cycle in compliance with IEC 61511, IEC 61508, DEP 32.80.10.10 standards.
- Supported in specialized testing, inspection, and maintenance of Anti-Surge compressor valves as per vendors specifications.
- Monitored instrumentation performance to ensure optimal operation and accuracy.
- Provided support during commissioning activities including start-up, shutdowns.
- Completed daily equipment inspections and performed minor repair and maintenance work.
- Interpreted customer specifications while working on instrumentation projects.
- Developed preventive maintenance schedules for all instruments.
- Worked with engineers to develop solutions that will improve overall plant efficiency.
- Raised job request on the identified bad actor through monthly SIF scheduled testing and carry out close out in CMMS
- Discussed and reviewed Job Hazard and risk analysis associated with each task.
Senior Instrument Technician
Pivot-GIS Nigeria LTD
Bonny Island
07.2017 - 07.2018
- Adhered strictly to the Permit to Work System (PTWs) and work procedures and review changes where necessary.
- Maintained records on all equipment calibrations including test results and repair activities.
- Calibrated pressure, temperature, level, flow, analytical instruments.
- Generated reports on system performance metrics based on collected data from various sources.
- Assisted in developing safety protocols for working with hazardous materials or equipment.
- Developed procedures for the calibration of instrumentation used in laboratory testing environments.
- Interpreted engineering drawings, schematics and diagrams to determine installation requirements.
- Coordinated work with other departments to ensure that projects are completed within budget and timeline constraints.
- Provided technical support for plant operations personnel to ensure safe operation of plant processes.
- Inspected and tested instrumentation to ensure accuracy and reliability of readings.
- Performed preventive maintenance and repairs of instruments, valves, and related systems.
- Troubleshot and provided corrective maintenance on process equipment and control elements.
- Calibrated numerous types of process equipment and control elements.
- Repaired and adjusted system components by removing and replacing defective parts.
- Investigated and communicated instrument discrepancies, exception reporting, and other non-compliance-related issues.
- Read and interpreted technical manuals, such as P&ID, PEFS, hook-up, drawings and schematics to make accurate repair decisions.
- Performed preventive, predictive and corrective maintenance to keep machinery running at optimal levels.
- Maintained system logs or manuals to document testing or operation of equipment.
- Carried out loop testing, function testing, and logic testing of process control instrument along with DCS system
- Ensured full compliance on Health Safety and Environmental (HSEQ) Standards in Oil and Gas Industry
- Provided support to the field instrument team during Turnaround Maintenance and re-bundling activities on the NLNG Trains 1-6
Instrument Technician
Pivot-GIS Nigeria LTD
Bonny Island
07.2014 - 07.2017
- Carried out Safety Instrumented Functions (SIF) test, to ensure continued plant Integrity, Reliability and Efficiency.
- Carried out overhauling and Maintenance of Control valves/On-Off valves accessories such as, SOVs, pilot valves, Neles Actuator valves, Valtek Flowserve, Bifi Actuators, Air Filter Regulator etc.
- Calibrated, tested and adjusted flowmeters to ensure accurate readings.
- Repaired and adjusted system components by removing and replacing defective parts.
- Performed maintenance and repairs on a variety of process control instrumentation including transmitters, controllers, valves, switches, recorders and indicators.
- Calibrated numerous types of process equipment and control elements.
- Attended regular training sessions to stay up-to-date with current technologies related to instrumentation.
- Carried out Ex inspection and maintenance on Instruments Junction Boxes, transmitters, valves and generate monthly Ex report to the subject matter experts to ensure compliance.
- Replaced defective parts using hand tools and soldering techniques.
- Performed Bentley Nevada vibration probe/proximity measurement for axial and radial condition monitoring on the turbines.
- Inspected, evaluated and determined necessary modifications or performed simple repairs.
- Promoted plant reliability through proactive routine testing and maintenance.
- Proficiencies in the use of Smart tools/devices like HART Communicator, PET Communicator, ABB, Honeywell etc.
Instrument Technician
Wood Group-OTS Nigeria LTD
Bonny Island
01.2012 - 06.2014
- Carried out field instrument device calibration for the various process variables such as Temperature, pressure, flow, and level transmitters, Valves, Switches etc.
- Carried minor repairs on control valves actuators, solenoid valves, pressure gauges, relief valves etc.
- Provided Instrument workshop support in day-to-day activities to the various maintenance teams as well as other disciplines.
- Participated in Turnaround Maintenance activities such as field calibration, Junction box inspection, SOVs overhaul, Neles actuators overhaul etc for Trains 1& 2 outage.
- Repaired and adjusted system components by removing and replacing defective parts.
- Adhered to safety and environmental requirements for oil and gas industry.
- Installed new instruments and associated wiring in accordance with safety regulations and industry standards.
- Adhered to the Permit to Work (PTWs).
- Worked closely with other departments such as engineering, production, quality control and maintenance staff to ensure smooth operation of plant equipment.
- Conducted preventive maintenance programs to maintain optimal performance of all instruments.
- Operated automated testing equipment to diagnose system failures or identify operational anomalies.
- Read and interpreted technical manuals, drawings and schematics to make accurate repair decisions.
Education
Bachelor of Science - Electrical And Electronics Engineering
Federal University Of Technology Owerri
Owerri, Imo State10-2010
Skills
- Root Cause Analysis
- Quality Control
- Technical Reporting
- System Troubleshooting
- Process Improvement
- Project Management
- Failure Analysis
- Material Selection
- Engineering Documentation
- Quality Assurance Controls
- Process Development
- Construction Oversight
Affiliations
- Member The Nigerian Society of Engineers (MNSE)
- Council for the Regulation of Engineering in Nigeria (COREN Registered)
- Authorized IPF Testing Person Certification (AIPF)
- TRICONEX
- SIFpro V4.4
Technical Skill
Good team player, exhibit excellent communication, interpersonal skills, positive attitude, Self-Motivated, target-driven, effective analytical and problem-solving skills and Result-oriented. Effective computer skills; Microsoft office Application, Access, and other specific software applications packages like AMS, CMMS, SIFpro v4.4, EDSM, SAP_MDG, DCS, TRICONEX, Smart Plant Instrumentation (SPI), etc. Carried out Risk Assessment Matrix and Recommend mitigations where required.
Educational Institutions
- Federal University of Technology Owerri, 09/2004 - 10/2010, B.Eng. Electrical and Electronics Engineering.
- Umuezeala-Ama Secondary School Ehime Mbano L.G.A, Imo State, 06/2001, West African Senior Secondary School Certificate Examination (WASSCE).
- Practicing School Uzuakoli Bende L.G.A, Abia State, 1992, First School Leaving Certificate (FSLC).
Hobbies and Interests
Playing chase, football, Scrabble and Reading motivational books
Training
- Supervising Safely Workshop
- NLNG In House course (IN009) Field Instrumentation and Process control
- In House Course on Control Valve Operation, Selection Criteria and Sizing
- Process Instrumentation Measurement and Control Course (IN001 and IN00 2)
- Instrumented Protective Function (IPF) Life Cycle Implementation and Execution Training
- Fundamental principle in instrumentation and control Training
- Triconex Training, SPI Training, PLC and SCADA Trainings
References
To be provided on request.
References
References available upon request.
Timeline
SAFETY INSTRUMENTED SYSTEM (SIS) ENGINEER
Dover Engineering LTD.
03.2022 - Current
SPECIALIST INSTRUMENT COORDINATOR/ SIF TESTING
AOS ORWELL Nigeria LTD
02.2021 - 02.2022
FIELD INSTRUMENT SUPERVISOR/IPF TESTING
Pivot-GIS Nigeria LTD
07.2018 - 02.2021
Senior Instrument Technician
Pivot-GIS Nigeria LTD
07.2017 - 07.2018
Instrument Technician
Pivot-GIS Nigeria LTD
07.2014 - 07.2017
Instrument Technician
Wood Group-OTS Nigeria LTD
01.2012 - 06.2014
Bachelor of Science - Electrical And Electronics Engineering
Federal University Of Technology Owerri
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