Summary
Overview
Work History
Education
Skills
Accomplishments
Certifications And Professional Affiliations
Timeline
Generic
JUDE USIKPO

JUDE USIKPO

Process Engineer
Lagos

Summary

Process Engineer with a Petroleum Engineering background and over 10 years of experience in manufacturing, process optimisation, safety management, and continuous improvement. Strong exposure to process control, root cause analysis, HAZARD identification, and operational excellence within regulated industrial environments. Proven ability to optimise formulations, reduce losses, improve process stability, and ensure compliance with HSE and Nigerian regulatory requirements. Well-positioned to contribute to safe, efficient, and compliant LPG operations.

Overview

14
14
years of professional experience

Work History

Head, QA / R&D / Process Improvement

MOUKA LIMITED
08.2024 - Current
  • Reviewed and optimised production formulations, achieving cost savings of ₦355.1m through process efficiency improvements.
  • Applied Six Sigma and data-driven techniques to stabilise processes, reduce variation, and improve yield.
  • Developed KPIs and dashboards for real-time monitoring of production and process performance.
  • Led cross-functional process improvement initiatives with minimal disruption to operations.
  • Authored SOPs and process manuals to standardise operations and improve compliance.
  • Supported ERP system implementation to enhance material tracking and process visibility.
  • Provided technical reports and recommendations to executive management.

R&D / QA Manager

MOUKA LIMITED
08.2020 - 07.2024
  • Implemented QHSE systems aligned with ISO standards, supporting safe and compliant operations.
  • Conducted process risk assessments and incident investigations to prevent recurrence.
  • Analysed production data to identify inefficiencies and implement corrective actions.
  • Engaged suppliers and contractors to ensure compliance with safety and quality requirements.
  • Led waste reduction and sustainability initiatives, reducing scrap generation by 47%.

HSE / QA Manager

MOUKA LIMITED
08.2017 - 07.2020
  • Led plant-wide HSE and quality programmes with zero fatalities and major incidents over four years.
  • Implemented emergency response systems, fire safety programmes, and preventive maintenance routines.
  • Conducted hazard identification and risk control programmes across operations.
  • Contributed to award-winning Kaizen and 5S continuous improvement initiatives.

QA Officer

MOUKA LIMITED
06.2015 - 07.2017

· Monitored production processes to ensure compliance with quality specifications and process parameters.

· Inspected raw materials, work-in-progress, and finished products to identify non-conformances.

· Performed root cause analysis on defects and supported implementation of corrective and preventive actions.

· Compiled and analysed quality and defect trend reports to support process improvement decisions.

· Conducted follow-up inspections to verify effectiveness of corrective actions.

Engineering Intern / CAD Draughtsman

PETDRILL DEVELOPMENT COMPANY
07.2012 - 04.2015
  • Prepared engineering drawings and layouts using AutoCAD for oil and gas-related projects.
  • Supported site engineering activities and ensured design compliance with project requirements.
  • Assisted in technical documentation and project proposals.

Education

Bachelor of Engineering - Petroleum Engineering

University of Benin

Skills

Process Optimisation & Control

Process Safety & HSE Compliance

HAZOP / Risk Assessment

Root Cause Analysis (RCA)

Lean / Six Sigma Methodologies

Data Analysis & Process Monitoring

ISO 9001, 14001, 45001 Management Systems

Operational Excellence & Continuous Improvement

Technical Reporting & SOP Development

Accomplishments

  • Saved ₦355.1m by optimising production processes and material usage.
  • Reduced irreconcilable scrap losses from ₦14m to ₦572,000 through process audits.
  • Improved customer satisfaction by 28% through process and product enhancements.

Certifications And Professional Affiliations

  • COREN, In View
  • MNSE, In View
  • NEBOSH International General Certificate
  • Integrated Management System Lead Auditor, SON
  • CMIOSH, In View
  • CMCQI, In View

Timeline

Head, QA / R&D / Process Improvement

MOUKA LIMITED
08.2024 - Current

R&D / QA Manager

MOUKA LIMITED
08.2020 - 07.2024

HSE / QA Manager

MOUKA LIMITED
08.2017 - 07.2020

QA Officer

MOUKA LIMITED
06.2015 - 07.2017

Engineering Intern / CAD Draughtsman

PETDRILL DEVELOPMENT COMPANY
07.2012 - 04.2015

Bachelor of Engineering - Petroleum Engineering

University of Benin
JUDE USIKPOProcess Engineer