JUDE ANEKE

• Ensure all maintenance activities in brewing and utilities are carried out safely to prevent injury to personnel and damage to equipment by enforcing strict adherence to the use of PPEs, work permit and LOTOTO.
• Ensure that all assets in Brewing and Utilities are available and kept in basic condition through supervision and control of the execution of all planned maintenance activities in Brewing and Utilities
• Developed a robust maintenance schedule and task list to ensure equipment maintenance cycle in brewing and utilities are maintained.
• Diagnosed and resolved machine operation variations and equipment problems raised on O2i to ensure machine availability.
• Liaised with contractors and third parties to facilitate specialist maintenance.
• Minimized plant breakdowns with rigorous Planned Preventative Maintenance (PPM).
• Developed work scope for contracted projects, analyzing received quotes and recommending preferred vendors.
• Refurbished production equipment to optimize lifecycle and optimize maintenance cost.
• Organized and directed maintenance shutdowns and startups.
• Investigates causes of all unscheduled downtime to improve site productivity by providing sustainable countermeasures to prevent further occurrence using BDA tools to identify root cause.
• Ensure compliance to 5S in the workshop and plant room areas to support stable operations and a safe work environment for the operatives.
• Supervise Implementation of service level agreements SLAs and share feedback to management and service provider on effectiveness and efficiency of services rendered.
• Conducted statutory inspections on boilers, pressure vessels and PRVs to achieve regulatory compliance while ensuring that the plant runs safely.
• Leads the execution of Annual focused improvement maintenance (FIM) in Brewing and Utilities to improve the useful life of our machines by planning for and provision of spare parts, manpower and services.
• Supervises and Controls execution of work orders of type YPM0 and YCM0 in Brewing and Utilities and ensures delivery in an effective and efficient manner.
• Support elimination of equipment failure due to lack of or insufficient inspection by updating existing installations with respect to inspection frequency, methods, items and required tools.
• Provides required Feedback (required changes/modification to existing task lists, spares requirements and Maintenance plans) to Administrator of PM Module of SAP
• Participate in asset 3-year replacement plan to ensure that assets remain in healthy state for production by advising on CAPEX proposals with leadership or strong participation in the execution of such approved proposals.
• As subject matter expert, I facilitate improvement activities using TPM to ensure optimum plant operation while eliminating/reducing losses.
• Carried out weekly and Monthly energy and water deployment, identifying improvement areas and executing actions to optimize consumptions.
• Planned and executes energy and water good practices (GPs) in O2i to further optimize consumptions in different process areas.

• Execute critical machine safety audit to ensure the functionality of all safety devices on the machine and share report with stakeholders and action plan for identified gaps.
• Ensured that machines were always made available for production through effective planned Maintenance.
• Test equipment to ensure proper operation and freedom from defects.
• Developed, configured and optimized industrial processes from inception through certification.
• Prepared automation concept and control drawings according to customer specifications.
• Performed needs and gaps analysis procedures and detailed data reviews to optimize implementation.
• Established best practices and innovative solutions to enhance production rates and quality of outputs.
• Maintained, debugged and optimized automation programs.
• Assisted maintenance personnel with complex troubleshooting.
• Improved manufacturing efficiency by implementing upgraded processes and systems.
• Implemented diligent quality control measures for enhanced production outputs.
• Identified manufacturing issues quickly to minimize lost time and resources.
• Enhanced operational output through regular plant inspections and improvements.
• Achieved quality and safety compliance through rigorous manufacturing monitoring.
• Audit CILT on EBI, FBI and follow up failure tags closure on faulty parts.
• Standardization of maintenance procedures through the analysis of failed components
• Carry out root-cause failure analysis (RCFA) on any damaged component and provide countermeasures.
• Assist in solving other Automation/Electrical related problems on all packaging machines.
• Ensure that good product quality is maintained to retain customer and consumer base.
• Confirm that product parameters for all products are within norm before approving same for bottling.
• Ensure all packaged products conform to company specified technical and quality standards.
• Develop, maintain and sustain good housekeeping.
• Provide feedback on materials and preferences based on practical experience.
• Obtain feedback from Customer Services on product performance.
• Maintain set bottling efficiency levels so that poor performance can be tracked and corrected.
• Ensure machines are run at nominal speed and in auto mode to ensure safety of life and equipment.
• Monitor spare reordering levels to prevent stock out situations.
• Ensure permit to work system are duly followed during PM preparation.
• Carry out advanced maintenance and diagnosis of modular electronic controls.
• Maintain, troubleshoot and modify hard-wired ladder (Relay Logic) networks.
• Solve advanced problems in PLC systems using Programmer (PG)
• Solve complex problems in PLC systems, setup and configure machines and subsystems in one work area.
• Use SAP software package effectively to plan and execute jobs.
• Develop subordinate employees (AT1, AT2) through hands on training and on the job coaching.
• Conduct sectional overhauls and rectification of all instruments, electrical/electronic problems.

• Execute process automation system maintenance activities as described in the brewery process control domain (PCD) business continuity plan and procedures different work area.
• Supervise the execution maintenance on all MV/LV power distribution networks, MV switchgear, transformers, MSB, RMU, MCB and generator alternators/control panels in different work area. Liaise with the departments to prepare for shut down for such work.
• As a subject matter expert, assist in the provision of appropriate quantities of high-quality spare parts by providing guidance/feedback to the automation engineer on spare parts consumption trends and what to purchase in his work area with the aid of SAP stock inventory control module.
• Lead the execution of minor automation modifications and support implementation of major automation modifications in collaboration with third party specialists.

● Servicing and replacement of faulty pneumatic cylinders on the Empty Bottle Inspector Delta-FW and Delta-K rejector.

● Replacement of finish/base inspection flash tubes.

● Carry out CILT on EBI, FBI and Raise failure tags on faulty parts.

● Carry out routine checks on EBI, FBI and Videojet.

● Service of Videojet coding machine.

● Create SOP on Videojet operation.

● Standardization of maintenance procedures through the analysis of failed components.

● Carry out root-cause failure analysis (RCFA) on any damaged component and provide countermeasures.

● Replacement of faulty Videojet ink nozzle (Excel 2000 and 2000 opaque series) and print module deck (Videojet 1710).

● Assist in solving other Automation/Electrical related problems on all packaging machines.

● Ensure that good product quality is maintained to retain customer and consumer base.

● Confirm that product parameters for all products are within norm before approving same for bottling.

● Ensure all packaged products conform to company specified technical and quality standards.

● Develop, maintain and sustain good housekeeping.

● Provide feedback on materials and preferences based on practical experience.

● Obtain feedback from Customer Services on product performance.

● Maintain set bottling efficiency levels so that poor performance can be tracked and corrected.

● Carry out routine line maintenance.

● Ensure machines are run at nominal speed and in auto mode to ensure safety of life and equipment.

● Monitor line performance to ensure continuous flow.

● Take appropriate remedial action as may be required by circumstance.

● Monitor spare reordering levels to prevent stock out situations.

● Comply to safety requirements during inspection and PM execution.

● Calibrate and modify all instrumentation devices/systems (mechanical and electronic) including coding and inspection machines.

● Carry out advanced maintenance and diagnosis of modular electronic controls.

● Maintain, troubleshoot and modify hard-wired ladder (Relay Logic) networks.

● Solve advanced problems in PLC systems using Programmer (PG).

● Solve complex problems in PLC systems, setup and configure machines and subsystems in one work area.

● Use SAP software package effectively to execute jobs.

● Develop subordinate employees (AT1, AT2) through hands on training.

● Conduct sectional overhauls and rectification of all instruments, electrical/electronic problems.

● Use spreadsheet and word processing in analyzing problems.

● Replacement of faulty conveyor system proximity sensor.

● Daily, weekly, two weekly, monthly, quarterly and yearly inspections and carrying out restoration to basic conditions on identified deviations.

● Simulation of I/P converters to determine their functionality and replace any faulty one.

● Troubleshooting of any automation/electrical fault arising from packaging machines.

● Using root-cause failure analysis (RCFA) on any damaged component and providing countermeasures.

● Replacement of faulty pneumatic actuators.

● Design and implementation of automatic condensate return control circuit to reduce thermal energy.

● Replacement of damage electric motor isolator switch

● Replacement of faulty PT100 thermocouple.

● Wiring of new electrical panel installations using the electrical drawing.

● Executing inspection of machines using the inspection task list and cards

● Operation and maintenance of machines.

• Bottle washer
• Filler
• Labeller
• Inspection Machine
• Coding machine

● How to read and understand the electrical drawings for the machines

● Practical troubleshooting and modification of hard-wired Relay Logic networks

● Training on how to operate and maintain machines, Bottle washer, Filler, Labeller, Inspection Machine, Coding machine.

● Maintenance and installation of Pumps, Heat exchangers, Strainer,

● Maintenance & Installation of Pump, Condensate trap

● Maintenance of machinery: Mash filter, Mash conversion vessel, Destoner.