GODWIN YOBOR EKPEI
ENGINEERING PROFESSION
Orogwe
Summary
Quality-driven, effective and industrious Preventive Maintenance Team Lead with over 10 years’ experience on maintenance operations, bringing valuable experience in workflow optimization and resource management. Known for collaborative approach and achieving consistent results, ensuring reliability and operational efficiency.
Maintenance professional skilled in planning, scheduling, and coordinating maintenance activities to ensure optimal equipment performance and minimal downtime. Strong focus on team collaboration and achieving results. Known for flexibility and reliability in adapting to changing needs. Expertise in resource allocation, preventive maintenance, and work order management, coupled with effective communication and problem-solving skills.
Overview
14
14
years of professional experience
16
16
years of post-secondary education
Work History
Preventive Maintenance Specialist
Nigerian Bottling Company LTD
08.2021 - Current
- Coordinated the activities of the shift/Line technicians and technical operators, following up on issues encountered during shift, opened or closed tasks; ensures that all TCA are closed and reporting same to the Maintenance Engineer
- Consistently drive improved MTTR, MTBR and SLE through effective PMPL, PMCM and CLIT execution to ensure equipment’s availability and reliability
- Consistently drive machine uptime/availability via proactive equipment health inspections and condition-based monitoring
- Coordination of all Machines-related spares requirement, tracking PR, PO, STO and follow up for EDD
- Identification of areas of improvements and implementation of raised IMs in the plant
- Performance of preventive and corrective maintenance on equipment’s to ensure machines operates on basic conditions
- Plan, request spare parts requirement and successfully execute annual overhauls of packaging line equipment’s with vertical start-ups
- Relief the maintenance specialist when on annual vacations
- Improved overall plant efficiency by identifying areas where upgrades or process changes could be implemented.
- Increased equipment reliability by implementing a preventative maintenance program.
- Contributed to continuous improvement initiatives within the maintenance department by regularly reviewing procedures and best practices.
- Assisted in budget planning, identifying cost-saving opportunities through efficient resource allocation.
- Supported cross-functional teams during project installations or major overhauls by sharing expertise in relevant systems or processes.
- Enhanced safety by conducting regular facility audits and addressing hazards promptly.
- Optimized maintenance schedules to reduce disruption to production operations.
- Installed new equipment according to manufacturer specifications, ensuring proper functionality and alignment with production goals.
- Managed inventory of spare parts, ensuring availability for critical repairs and minimizing delays.
- Provided emergency after-hours support when needed to address critical breakdowns that affected production schedules.
- Collaborated with team members on root cause analysis for recurring issues, developing effective solutions.
- Performed preventive maintenance and repairs on various types of equipment.
Shift Line Technician
Nigerian Bottling Company LTD
12.2019 - 07.2021
- Servicing and maintenance of bottling line equipment (bottle washer, filler, packer, unpacker, blow mould, bottle conveyors and crate conveyors) from Krones Sidel and KHS manufacturers
- Leading sessions of root cause failure analysis (RCFA & RCPS) to eliminate breakdowns and repetitive failures
- Teamed with the PIT team in developing maintenance task-lists for corporate SAP deployment
- Carry out timely and effective equipment’s inspections to spot deviations from basic condition and avert sudden breakdowns and ensures equipment’s availability and reliability
- Execution of weekly preventive maintenance (PMPL) tasks in conjunction with other corrective maintenance (PMCP) task on production line equipment to ensure equipment availability and reliability
- Maintained and operated automated manufacturing equipment.
- Improved system efficiency by performing routine maintenance and repairs on electrical, hydraulic, and mechanical components.
- Enhanced equipment lifespan through timely inspections of machinery for wear and tear, ensuring optimal performance.
- Reduced downtime during outages with rapid response and efficient troubleshooting techniques.
- Minimized downtime with proactive preventative maintenance measures on essential equipment.
- Enhanced operational safety, implementing rigorous risk assessment procedures before starting repair work.
- Maintained detailed records of all maintenance activities, contributing to comprehensive asset management strategies.
- Assisted in training new technicians, sharing knowledge and best practices to promote skill development within the team.
- Maintained detailed records of repairs and maintenance for regulatory compliance and operational efficiency.
- Improved maintenance schedules, adopting predictive maintenance techniques to anticipate and prevent failures.
Maintenance Planner (Acting)
Nigerian Bottling Company LTD
08.2020 - 10.2020
- Maintenance Planning, Scheduling and Implementation
- Equipment Monitoring, Inspection and Maintenance
- Maintenance Budgeting and Cost control
- Preparation of Plant Annual Maintenance Business Plan
- SAP Wave 2 PM (Business Process Support for Plant Maintenance) Driving EATB via 5S, visual performance Management, Kaizen, & IM etc
- BSO (Expense reporting, SSF and Financial closing cockpit)
- Drive spots buy low procurement for Opex in line with procurement guidelines
- Performed root cause analyses on recurring equipment failures, identifying potential solutions to prevent future occurrences.
- Conducted risk assessments on critical assets to prioritize required maintenance activities accordingly.
- Developed maintenance reports to assess program success and inform operational decisions.
- Reduced downtime for critical assets by developing and implementing comprehensive maintenance plans.
- Optimized labor utilization through strategic assignment of duties based on skillsets and workload balance among team members.
- Evaluated and recommended new technologies or methodologies for potential adoption, staying current with industry trends and best practices in maintenance planning.
- Achieved significant reductions in energy consumption by implementing sustainability-focused modifications to equipment.
- Conducted detailed root cause analysis for recurring equipment issues, preventing future occurrences.
- Managed inventory levels effectively, ensuring optimal stock availability for essential maintenance items.
- Developed annual budgets for maintenance expenditures based on historical data and projected needs, optimizing resource allocation.
Production Shift Leader (Acting)
Nigerian Bottling Company LTD
09.2023 - 11.2023
- Efficient Management of Manpower and machinery to achieve company’s desired parameters
- Inspection of production lines to ensure safe working environment
- Enforcement of Good Manufacturing Practice (GMP) and (GHK)
- Effective handling of production logistics availability of materials and reduction of operational losses
- Efficient use of manufacturing excellence tools to drive process improvement and performance
- Driving Total Productivity Maintenance (TPM) via 5S, visual performance measurement, focused improvement etc
- Reduced waste generation through continuous process improvement initiatives.
- Contributed to the successful implementation of new production equipment, ensuring operators were properly trained and proficient in its use.
- Managed inventory levels effectively, ensuring timely replenishment of raw materials and consumables for uninterrupted operations.
- Coordinated maintenance activities during scheduled downtimes, minimizing disruption to overall production output.
- Collaborated with other shift leaders to harmonize procedures and share best practices across shifts.
- Provided comprehensive reports on shift performance, identifying areas for improvement and proposing corrective actions.
- Mentored junior team members, promoting a culture of learning within the workforce.
- Ensured timely completion of production schedules by closely monitoring progress and addressing bottlenecks.
- Participated in ongoing continuous improvement projects aimed at enhancing overall plant performance and efficiency.
- Maintained a safe working environment by enforcing safety policies and conducting regular inspections.
- Worked collaboratively with cross-functional teams such as Engineering, Quality Assurance, and Supply Chain Management to achieve common goals.
- Enhanced production efficiency by implementing lean manufacturing principles and reducing downtime.
- Improved product quality with regular monitoring and strict adherence to standards.
- Led root cause analyses on production issues, implementing effective solutions to prevent recurrence.
- Increased employee engagement by fostering open communication channels and offering constructive feedback during performance reviews.
- Actively participated in regular safety meetings, reinforcing the importance of workplace safety among staff members.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
Manufacturing Analyst
Nigerian Bottling Company LTD
05.2018 - 11.2019
- Production planning and materials requisition
- Weekly materials usage variance posting on SAP
- Weekly Materials reconciliation with warehouse and raw material team
- Bottle breakage reconciliation and posting on SAP
- Daily, weekly and monthly manufacturing parameters computation and reportage
- Staff overtime and weekend incentives preparation for payroll inputs
- Conducted regular audits of inventory levels, reducing discrepancies between physical counts and system records.
- Collaborated with cross-functional teams to optimize production schedules, ensuring timely delivery of products.
- Analyzed production data to identify trends and develop strategies for increased productivity.
- Assisted in the implementation of lean manufacturing principles to reduce costs and increase efficiency.
- Reduced waste in the manufacturing process by implementing new procedures and monitoring material usage.
- Assisted in the development of manufacturing budgets and provided regular updates on expenses compared to forecasted amounts.
- Identified opportunities for cost savings through detailed analysis of raw materials, labor, and overhead expenses.
- Improved manufacturing efficiency by streamlining processes and identifying areas for improvement.
- Coordinated with supply chain management staff to validate materials availability based on projected demand levels.
- Participated in capacity planning efforts, helping to ensure adequate resources were available for current and future production needs.
Technical Operator
Nigerian Bottling Company LTD
01.2011 - 07.2015
- Operate and maintain assigned equipment to ensure optimal performance to meet production target
- Efficient management of machinery via Cleaning Lubrication, Inspection and Tightening (CLIT)
- Inspection of Production equipment through daily maintenance check list
- Compliance to Good Manufacturing Practice (GMP) and GHK
- Effective handling of Production Equipment to reduce equipment and operational losses
- Actively participate in annual equipment overhauls
- Utilized lean manufacturing principles to eliminate non-value-added activities from the production process, driving cost savings without compromising quality or output levels.
- Participated in continuous improvement initiatives, proactively identifying areas of potential enhancement and presenting solutions to management.
- Reduced downtime by swiftly troubleshooting and resolving technical issues with machinery.
- Provided training to new hires on operating procedures, ensuring a skilled workforce capable of maintaining high levels of production.
- Maintained safety standards within the workplace by adhering to company policies and conducting regular inspections of equipment.
- Completed emergency fixes as stopgap until maintenance teams could conduct advanced repairs.
Education
Higher National Diploma - Mechanical Engineering
Kaduna Polytechnic
Kaduna, Kaduna State 01.2010 - 01.2012
National Diploma - Mechanical Engineering
Kaduna Polytechnic
Kaduna, Kaduna State 01.2006 - 01.2008
Senior School Certificate - undefined
Medi College
Kaduna, Kaduna State 01.1998 - 01.2004
First School Leaving Certificate - undefined
Ematha Royal College
Kaduna, Kaduna State 01.1992 - 01.1998
Skills
Leadership
Timeline
Production Shift Leader (Acting)
Nigerian Bottling Company LTD
09.2023 - 11.2023
Preventive Maintenance Specialist
Nigerian Bottling Company LTD
08.2021 - Current
Maintenance Planner (Acting)
Nigerian Bottling Company LTD
08.2020 - 10.2020
Shift Line Technician
Nigerian Bottling Company LTD
12.2019 - 07.2021
Manufacturing Analyst
Nigerian Bottling Company LTD
05.2018 - 11.2019
Technical Operator
Nigerian Bottling Company LTD
01.2011 - 07.2015
Higher National Diploma - Mechanical Engineering
Kaduna Polytechnic
01.2010 - 01.2012
National Diploma - Mechanical Engineering
Kaduna Polytechnic
01.2006 - 01.2008
Senior School Certificate - undefined
Medi College
01.1998 - 01.2004
First School Leaving Certificate - undefined
Ematha Royal College
01.1992 - 01.1998
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