FELIX SULE
Summary
Effective quality professional bringing proven success in driving continuous improvement initiatives in Quality Engineer roles. Focused and diligent with a commitment to fostering the corporate mission. Consistently Acknowledged for implementing an actionable initiative to reduce error rates and optimize company processes.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Quality Engineer
Grephil International limited
05.2022 - Current
- Recommend revisions to internal controls and operational and management policies and procedures.
- Implement new strategies to reduce costs and improve efficiency of production team.
- Support quality team members during audits and corrective action updates.
- Perform root cause analysis to determine core reason for failures and errors.
- Develop and implement comprehensive quality assurance program to guarantee organization's product quality.
- Identify gaps in production and recommend solutions for management implementation.
- Review production procedures.
- Perform quality inspections and draft reports to detail non-conforming material issues.
- Analyze and interpret customer requirements to develop engineering solutions.
- Verify production documentation to meet client requirements and vision.
- Integrate company resources, processes, and activities into organization's management system through well-defined work execution process.
- Establish effective quality control for manufacturing operations.
- Create and communicate sufficient quality Management system awareness across processes within organization.
- Ensure appropriate human resource management process is established.
- Ensure appropriate document control management process is established.
- Support budgeting formulation and tracking for adequate implementation process.
- Ensure appropriate nonconforming output management process is established.
- Ensure effective change management process is established.
- Ensure effective monitoring and evaluation of processes.
- Ensure effective performance and improvement of processes.
- Guide across organization definition of appropriate metrics for productivity measurement..
- Establish effective and efficient Personnel competence evaluation methodology.
- Support and improve Supplier management process.
Deputy General Manager
Mudiame International limited,
04.2017 - 01.2020
- Ensured on-time commitment to reporting requirements by laboratory.
- Formulated corporate policies and guidelines by which personnel abide when performing task.
- Monitor business performance.
- Facilitated communications across organization.
- Identified production standards and implemented positive changes to improve organization.
- Ensure proper utilization of instrumentation & systems and maximized uptime of equipment. Act as a focal point with the external clients for all technical clarifications.
- Act as project manager for all project site activities.
- Qualify vendors for efficient and effective delivery of services to clients.
- Prepared Cost analysis for establishment of pricing for various scope of Services.
- Reviewed all jobs received from Clients to ensure conformity with contract requirements.
- Analyzed in details bid documents and sought clarifications from all relevant processes.
- Ensure maintenance of organizations' management system standard requirements (ISO 9001 and ISO 17025).
QHSE Manager
Mudiame International Limited
02.2014 - 04.2017
- Prepared quality & HSE documents for tender submissions
- Assisted in development of new products/processes
- Conducted supplier audit
- Trained and certified internal auditors
- Conducted first party audits
- Conducted management review meetings
- Followed-up actions from management review meetings
- Led and directed document control activities
- Conducted quality awareness training/forum
- Responsible for managing 2nd & 3rd party audits
- Prepared organization for ISO 17025 accreditation
- Enforced ISO 9001 requirement
- Collated and analyzed feedback from customers for improvement purposes
- Ensured monitoring and implementation of planned preventive maintenance for monitoring & measuring equipment
- Ensured adequate in-process verification of products at relevant processes before final release to customers with bid to minimizing wastage's
- Communicated directly with customers on issues that border on quality
- Recommended improvement ideas to top management for consideration.
Quality Management Representative
Mudiame International limited
02.2013 - 04.2017
- Ensured that processes needed for quality management system are established, implemented and maintained
- Reported to top management on performance of quality management system and any need for improvement during management review meetings
- Ensured promotion of awareness of requirements of all customers throughout organization
- Ensured compliance with provision of QMS
Assistant QHSE Manager
Mudiame International limited,
02.2013 - 02.2014
- Responsible for Preparation of Departmental/Sectional procedures and other documents in line with any quality standards requirement, and review these regularly or as and when required
- Responsible for maintaining/updating contents of Department mandatory files and documents/registers
- Update all documents listed in mandatory file list
- Interfaced with various departments to achieve their Departmental/Sectional tasks in line with Mudiame operating procedures
- Responsible for formulation, implementation and periodic review of QA/QC policies and guidelines and recommendation for their improvement
- Responsible for issuance of QA/QC manuals and procedures
- Interfaced with operations Manager in establishing QA/QC requirements in relation to all facets of projects at inception, execution and completion in line with client's requirements
- Responsible for preparation, reviewing and approving work instructions developed to ensure execution of projects in line with Mudiame and client's quality requirements
- Ensured compliance with company's manual on QA/QC
- Assisted project management team in developing, implementing and maintaining detailed procedures and work instructions necessary to correctly implement Quality Assurance programme
- Reported quality related problems identified during quality system audits to project management team for resolution and/or further evaluation
- Liaised with Procurement personnel via Business Development Manager in preparing, reviewing and approving purchase requisitions to assure incorporation of requirements from design documents
- Assisted in qualification, administration and surveillance of suppliers.
- Reviewed and approved supplier/sub-contractor drawings and technical procedures.
- Gave suggestions/inputs to management in writing for establishment, operations, prudential management and continual improvement of organization in all sincerity and honesty
- Guided and supported management in planning and organizing to obtain accreditation required for company activities.
QA/QC Coordinator
Mudiame International Limited
11.2010 - 02.2013
- Conducted quantitative chemistry of metals using optical emission spectrometric method
- Ensured availability of necessary procedures and standards for quality work execution
- Ensured procedures and standards are adhered to during work execution
- Ensured all jobs are executed in accordance to necessary Policies, Procedure, Client's
- Specifications {DEP} and international Standard
- Prepared work procedures and execution plan
- Responsible for complying with and enforcing requirements of Quality Management System ISO 9001:2008
- Prepared Audit of audit checklists for both internal and external audits
- Conducted first and second party Quality audits and closed out of non–conformances
- Developed PQP before commencement of work
- Maintained Non Conformance register for each Contract within Project and ensured that all NCR's are satisfactorily closed out
- Prepared Corrective Action and Preventive Action (CAPA) requirements based on individual project specifications
- Monthly update of calibration status of monitoring and measuring equipment.
Field Supervisor
Mudiame International Limited
11.2009 - 11.2010
- Conducted concrete trial mix designs of different characteristic strength for civil works
- Investigated bearing capacity of sub grade soils using plate load test, dynamic cone penetrometer and California bearing ratio
- Investigated resistivity of soils for purpose of establishing their corrosion behaviour
- Determined mechanical properties of aggregates (aggregate impact value, aggregate crushing value)
- Cast cubes according to procedures
- Determined physical properties of fresh concrete
- Carried out compaction test using speedy moisture tester
- Prepared daily/monthly reports for job activities
- Prepared monthly transmittal for jobs done
- Carried out documentation processes
- Determined fluidity of fresh Grout & Chemical Properties of aggregates
- Carried out core sample test 24 hrs after spreading of bituminous mixture
Education
Masters of Science - Industrial and Production Engineering
University Of Ibadan
06.2024
Bachelor of Technology - Chemical Engineering
Rivers State University of Science And Technology
Port-Harcourt,11.2005
SSCE -
West Africa Examination Council
12.2004
Higher National Diploma - Chemical Engineering
Institute of Management and Technology
12.1999
National Diploma - Chemical Engineering
Institute of Management and Technology, State
12.1996
SSCE -
West Africa Examination Council
12.1993
Skills
Laboratory Management System to ISO 17025
Quality Management Systems to ISO 9001
Auditing to ISO 19011
Proficiency and inter-laboratory comparison programs
Communication
Continuous improvement techniques
Data organization and analysis using Minitab
Training
Statutory and regulatory compliance management
Supplier Management
Technical Research
Microsoft Office
Operational Procedures Development
Technical risk assessments
Design of experiment
Welding procedure specification design
Steel characterization procedures
Liquid penetrant testing procedures
Tensile testing procedures
Elemental analysis procedures
Interpretation of interaction effects and plots
Optimum prediction using signal-noise-ratio and regression models
Accomplishments
- Investigated the effect of Metal Inert Gas welding parameter on the tensile strength of ASTM A283 Gr. A plate using Taguchi design of experiment.
- Developed a welding procedure specification for the qualification of split tee and sleeve.
- Developed split tee, sleeves and clamps inspection and test plan.
- Developed design calculation templates for 4’’ and 16’’ clamps
- Developed an online customer feedback template supply chain process.
- Developed templates for the review of manufacturers certificates inspected to EN10204-3.1
- Developed an automated excel sheets for tracking and analyzing nonconformities,equipment validity, process objectives, personnel health monitoring ,supplier evaluation/re-evaluation,Management review meeting action points.
- Initiated and established an MOU for third party laboratory testing of products.
- Developed and commissioned salt fog testing procedures.
- Enhanced training plan and status log,personnel request form and meeting report template for the HR processes.
- Developed and commissioned chemical analysis testing procedures using XRF technique.
- Developed procedures for bolt & nut production.
- Developed production capacity calculations for bolt & nut productions.
- Developed procedures for split tee and sleeve fabrication
- Documented and resolved over 300 nonconforming reports in Mudiame which led to over 97% customer satisfaction.
- Achieved 100% success in transitioning the Mudiame quality and Laboratory management system to ISO 9001:2015 and ISO17025:2017.
- Successfully transferred IRCA/CQI ISO 9001:2015 knowledge to two mentees in Mudiame leading to 100% success on the first attempt.
- Secured technical partnership with Time electronics for the Calibration of Test benches while in Mudiame.
- Secured public-private partnership contract with LAGOS STATE GOVERNMENT while in Mudiame
- Secured a three-year statutory calibration contract with NLNG in Mudiame.
- Secured contract for NDT and calibration services with Dangote refinery and Samsung Heavy Duty Projects while in Mudiame.
- Achieved zero fatality across projects in Mudiame.
- Secured technical partnership with PAMAS OEM in Germany for the calibration of particle counters in Mudiame.
- Increased customer base in Mudiame by 15% in 2019 over 2018 through over 98% customer satisfaction.
- Ensured 100% availability of codes, standards, and specifications necessary for testing and calibration in Mudiame.
- Achieved 100% prompt renewal of Regulatory licenses in Mudiame.
- Achieved at least 96% product conformity in Mudiame.
- Improved quality management review meetings in Mudiame by reducing the frequency from four to one per year.
- Responded to 100% of customers' complaints' within 48hrs in Mudiame.
- Ensured electronic backup of at least 98% of the technically generated report by the laboratory.
- Achieved a customer complaint of not more than 2.5% yearly in Mudiame.
- Raised at least 200 internal nonconformities.
- Achieved 100% success in delivering the required project (OML 58) deliverables as defined in the scope of work.
- Successfully led a team of four on the project (OML 58).
Certification
- Certified quality Engineer, America Society for Quality - Since 2013.
- ISO 9001:2015, Bureau veritas - 2021
- Leadership development Training - Institute of professional Industrialists and Management development, May 2015.
- Project Management Professional, Knowledge, and capacity development limited - February 2013
- Management, Leadership, and Productivity training, Upward coaches - June 2017.
Languages
English
Advanced
C1
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Interests
Achieving results
Football
Having time with the family
Making life easy for people
Having close relationship with my God
Work Preference
Work Type
Full TimeContract WorkPart TimeWork Location
HybridImportant To Me
Company CultureWork-life balanceCareer advancementPersonal development programsFlexible work hoursHealthcare benefitsTeam Building / Company RetreatsFootball
A fan of Barcelona FC
Timeline
Quality Engineer
Grephil International limited
05.2022 - Current
Deputy General Manager
Mudiame International limited,
04.2017 - 01.2020
QHSE Manager
Mudiame International Limited
02.2014 - 04.2017
Quality Management Representative
Mudiame International limited
02.2013 - 04.2017
Assistant QHSE Manager
Mudiame International limited,
02.2013 - 02.2014
QA/QC Coordinator
Mudiame International Limited
11.2010 - 02.2013
Field Supervisor
Mudiame International Limited
11.2009 - 11.2010
Masters of Science - Industrial and Production Engineering
University Of Ibadan
Bachelor of Technology - Chemical Engineering
Rivers State University of Science And Technology
SSCE -
West Africa Examination Council
Higher National Diploma - Chemical Engineering
Institute of Management and Technology
National Diploma - Chemical Engineering
Institute of Management and Technology, State
SSCE -
West Africa Examination Council
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