ADEMOLA ALAN DAVIES
Automation And Electrical Maintenance Manager
Summary
A diligent and experienced Automation Engineer/ Maintenance Specialist focused on optimal asset performance while adhering to Safety and Environmental standards in a sustainable way.
Overview
8
8
years of professional experience
1
1
Certification
Work History
BREWERY AUTOMATION/ELECTRICAL MAINTENANCE MANAGER
The Heineken Company
10.2023 - Current
- Ensure optimal equipment availability, reliability and performance through effective use of Computerized Maintenance Management. This led to increase in OPI from 62% to 75% on RGB Bottling line.
- Supervised successful Automation/Commissioning of Wort Concentration plant - 150,000-dollar project that improved Thermal Energy Consumption (60MJ/HL to 38.5MJ/HL)
- Implementation of Energy-Savings Mode on Bottle Washer - feat that facilitated steep reduction in Electricity Consumption (0.4KWH/HL to 0.2KWH/HL) on 40000bph RGB Bottling line
- Drive instrumentation accuracy, repeatability and availability in Brewing, Packaging and Utilities departments to consistently deliver high-quality products, thereby boosting Taste-test score from 90% to 95%
- Guarantee high level of process and network security in all brewery process automation infrastructure/networks, while adhering to Information Security Policy for Process Control Domain with continuous improvement approach
- Develop Maintenance Standards, Schedules and Programs and provide guidance to Industrial Maintenance Personnel.
- Ensure that all MV/LV power distribution networks, MV switch gear, Transformers, MSB, RMU, MCB and Generator alternators/control panels are available through planned maintenance at optimal cost.
- Supervision of €250,000 final Effluent wastewater control system upgrade to meet statutory environmental standards.
- Supervision of €75,000 project in Brewhouse - successful migration from WinCC to Brewmaxx platform
MAINTENANCE LEAD/AUTOMATION ENGINEER
The Heineken Company
12.2016 - 10.2023
- Drove innovations and improvements through implementation of counter measures generated from TPM problem solving tools such as Kaizen, Breakdown analysis (BDA), Root cause failure analysis (RCFA). This led to 30% reduction in unplanned downtime on both RGB and Canning Lines
- Optimized Automatic Burst Bottle Flushing System on Filling Machine, culminating in significant energy savings (0.54hl/hl to 0.09hl/hl reduction in Water consumption) on 35000bph Production Line
- Supervised successful Automation/Commissioning of Wort Concentration plant - a 150,000-dollar project that improved Thermal Energy Consumption (60MJ/HL to 38.5MJ/HL).
- Led structured fault finding in electrical systems and process control instruments and ensured implementation of sustainable countermeasures. This resulted in increase in MTBF from 22.5hrs to 30.6hrs.
- Led restoration project for full-featured process control system of steam Boiler (worth 350,000 dollars) after natural disaster. Full operating capability achieved in 10days (16-day target)
- Supervised execution of Electrical Maintenance activities during Machine overhauls to improve useful life of Production Equipment.
- Delivered on-the-job coaching and capacity development to team of technicians/specialists, resulting in 100% pass rate in functional competency.
- Coordinate provision of appropriate quantities of high-quality spare parts by providing guidance/feedback on spare parts consumption trends and stock inventory, leading to drop in stock-out from 10.5 to 4.2
Education
Master of Science (M.Sc) Systems Engineering -
UNIVERSITY OF LAGOS
Bachelor of Engineering (B.eng) Electrical & Electronics Engineering -
UNIVERSITY OF ILORIN
Skills
Industrial/Control Systems Engineering
Siemens S7 Programmable Logic Controllers
Brewmaxx Diagnostics
Profibus / ASi (Actuator Sensor-Interface) Networking
Microsoft Office
Computerized Maintenance Management System
Total Productive Maintenance
Team Leadership
Effective Communication
Certification
Certified Maintenance and Reliability Professional (CMRP)
Accomplishments
- Led a Kaizen team to solve a chronic/repetitive breakdown of a Wort Cooling PHE - resulting in an improvement of Brewhouse OPI from 80% to 85%
- Implemented an energy-savings Control System on Bottle Conveyors, resulting in a reduction of Electrical Energy consumption from 0.86KW/HL to 0.65KW/Hl.
- Supervised the successful Automation/Commissioning of a 1775m3/day Wastewater Treatment Plant - a 400,000 Dollar Project designed to meet the Brewery's Commitment to existing Environmental Statutory Requirements.
Timeline
BREWERY AUTOMATION/ELECTRICAL MAINTENANCE MANAGER
The Heineken Company
10.2023 - Current
MAINTENANCE LEAD/AUTOMATION ENGINEER
The Heineken Company
12.2016 - 10.2023
Master of Science (M.Sc) Systems Engineering -
UNIVERSITY OF LAGOS
Bachelor of Engineering (B.eng) Electrical & Electronics Engineering -
UNIVERSITY OF ILORIN
Similar Profiles
Geert PruijssersGeert Pruijssers
Growth & Transformation Manager AME Region at The Heineken CompanyGrowth & Transformation Manager AME Region at The Heineken Company
DELPHINE BARRET TRICOCHEDELPHINE BARRET TRICOCHE
SALES DIRECTOR, FRANCE EXECUTIVE COMMITTEE MEMBER at FRANCE BOISSONS PART OF THE HEINEKEN COMPANYSALES DIRECTOR, FRANCE EXECUTIVE COMMITTEE MEMBER at FRANCE BOISSONS PART OF THE HEINEKEN COMPANY
Nikhita NNikhita N
Area Sales Manager - Modern On-Trade at United Breweries- A Heineken CompanyArea Sales Manager - Modern On-Trade at United Breweries- A Heineken Company
Anastasios TasoulasAnastasios Tasoulas
Head of Electrical Maintenance and Automation at Mytilineos SAHead of Electrical Maintenance and Automation at Mytilineos SA
Eric GarufiEric Garufi
Electrical Maintenance Tech IV Automation at Carpenter Technology CorpElectrical Maintenance Tech IV Automation at Carpenter Technology Corp